Never-ending evolution of market expectations leads to new solutions in quality control. Nowadays, in most cases control of geometry in industry is carried out using devices that apply coordinate measuring technique. Since couple of years metrological computed tomography X-ray 3D has became on a market. It is the latest field of coordinate measuring technique what makes many aspects of its accuracy and possible applications still open. The paper presents information on the functioning and measurement using computed tomography X -ray 3D.Results of comparative tests carried out on a coordinate measuring machine (CMM), optical scanner, and metrology computed tomography X -ray 3D are presented. The results allow us to conclude that computed tomography makes it possible to obtain comparable results with CMM and the optical scanner. Conducted investigations show areas where the use of the devices is appropriate and those in which the device is not adequate. In the case of X- ray 3D CT considerable versatility is presented which allow to describe the measured part with a cloud of points. Obtained information has an equal density of the part exterior and interior. This allows to reliably assess the test characteristics. The difference in presented results do not exceed 0.05mm. One of the reasons for them is the method of measurement - for CMM tactile measurement causes information gap between the data points. In the case of the optical scanner is difficult to collect data points in holes of small diameter, what causes errors in the assessment of the position and diameter. For the CT, a significant reduction in the absorption of X-rays, which translates into an actual measurement volume and the occurrence of artefacts. The paper shows the effect of different research methods on the obtained results and their application areas. This information can help a potential user to select the appropriate measuring device
12 November 2019 in The International Journal of Advanced Manufacturing Technology
Selective laser melting technology makes it possible to produce 3D cellular lattice structures with controlled porosity. The paper reflects to machining and examination of structures with predefined distribution, shape and size of the pores. In the study, the porous structures of Ti6Al4V were investigated. The tests were carried out using structures of spatial architecture of Schwarz D TPMS geometry with a total porosity of 60% and 80% and various pore sizes. Dimensional accuracy of additively manufactured structures was measured in relation to the 3D model. Geometry of the final structure differed from the CAD model in the range ± 0.3 mm. The surface morphology and porosity of the solid struts were also checked. The mechanical properties of the structures were determined in a static compression test.
Wire arc additive manufacturing (WAAM) is renowned for its high deposition rate, enabling the production of large parts. However, the process has challenges such as porosity formation, residual stresses, and cracking when manufacturing aluminum parts. This study focuses on ana-lyzing the porosity of AA5356 walls manufactured using the WAAM process with the Fronius cold metal transfer system (Wels, Austria). The walls were machined to obtain specimens for tensile testing. The study used computed tomography and the tensile test to analyze the specimens’ porosity and its potential relation to tensile strength. The process parameters analyzed were travel speed, cooling time, and path strategy. In conclusion, increasing travel speed and cooling time significantly affects pore diameter due to the lower heat input to the weld zone. Porosity can be reduced when diminishing heat accumulation. The results indicate that an increase in travel speed produces a slight decrease in porosity. Specifically, the total pore volume diminishes from 0.42 to 0.36 mm3 when increasing the travel speed from 700 to 950 mm/min. The ultimate tensile strength and maximum elongation of the ‘back and forth’ strategy are slightly higher than those of the ‘go’ strategy. After tensile testing, the ultimate tensile strength and yield strength did not show any relation to the porosity measured by computed tomography. The percentage of the pore total volume over the measured volume was lower than 0.12% for all the scanned specimens.
The article presents possibilities of application computed tomography to study elements made with additive methods. 3D printing is currently growing very rapidly and already allows to execute ready-to-use, structurally complex elements consisting of one or more parts. Similarly, computed tomography (CT), as the youngest measurement technique and methods to control the geometrical size of the parts, allows to control through any element and evaluate both the quality of each individual components and their assembly.This technique is especially valuable for the evaluation of additive methods. What is more, the evaluation of porosity on the individual sections of the parts might be conducted. It is also possible to obtain information about the location and thickness of each of the outer wall and inaccessible by any other techniques of non-destructive quality control of construction elements filling the various parts of the printed parts
1 December 2015 in Metrology and Measurement Systems
The paper presents examinations of the surface of base concrete with a 3D scanner. Two base concrete surfaces, differently prepared, were examined, together with two measurement strategies: simple and fast 3D scanning and partial scanning in selected areas corresponding to the device measurement space. In order to complete the analysis of a concrete surface topography an original Matlab-based program TAS (Topography Analysis and Simulation) was developed for both 2D and 3D surface analyses. It enables data processing, calculation of parameters, data visualization and digital filtration.