Department of Process Technique, Faculty of Manufacturing Technologies with a seat in Presov, Technical University of Kosice, Bayerova 1, 080 01 Prešov, Slovakia
Dr. Miroslav Rimár
Department of Process Technique, Faculty of Manufacturing Technologies with a seat in Presov, Technical University of Kosice, Bayerova 1, 080 01 Prešov, Slovakia
Co-combustion of biomass-based fuels and fossil fuels in power plant boilers, utility boilers, and process furnaces is a widely acknowledged means of efficient heat and power production, offering higher power production than comparable systems with sole biomass combustion. This, in combination with CO2 and other greenhouse gases abatement and low specific cost of system retrofit to co-combustion, counts among the tangible advantages of co-combustion application. Technical and operational issues regarding the accelerated fouling, slagging, and corrosion risk, as well as optimal combustion air distribution impact on produced greenhouse gases emissions and ash properties, belong to intensely researched topics nowadays in parallel with the combustion aggregates design optimization, the advanced feed pretreatment techniques, and the co-combustion life cycle assessment. This review addresses the said topics in a systematic manner, starting with feed availability, its pretreatment, fuel properties and combustor types, followed by operational issues, greenhouse gases, and other harmful emissions trends, as well as ash properties and utilization. The body of relevant literature sources is table-wise classified according to numerous criteria pertaining to individual paper sections, providing a concise and complex insight into the research methods, analyzed systems, and obtained results. Recent advances achieved in individual studies and the discovered synergies between co-combusted fuels types and their shares in blended fuel are summed up and discussed. Actual research challenges and prospects are briefly touched on as well.
Iron is an essential trace element, but at high doses, this element may pose a health risk. Wastewater from iron ore mining, steel production, and metal processing, among other heavy metals, also contains high concentrations of iron (Fe3+). The use of sorption on natural materials is a potential alternative to conventional methods for removing iron ions, also because of low cost. The methods presented in this article are based on the study of kinetic properties and the acquisition of adsorption isotherms, which are one of the most important characteristics of adsorption mechanisms. The course of sorption is analyzed according to the Freundlich sorption isotherm model. Isotherm parameters are evaluated using experimental results of ferric cation sorption. The results presented relate to the investigation of natural zeolite-clinoptilolite as a ferric cation sorbent, providing a measurement of the sorption kinetics as well as the observed sorption parameters of iron cations from aqueous media. The optimal time for equilibrium in the adsorption system is determined from the kinetic dependencies. The dependence of the achieved equilibrium concentration on the initial concentration of the solution was also expressed, both graphically and analytically. The new prediction model was compared with the traditional Freundlich model. Finally, adsorption isotherms tested under laboratory conditions for a practical application can be recommended for the preliminary examination of the possible technological use of natural zeolite in the wastewater treatment process.
Oxygen production in cryogenic air separation units is related to a significant carbon footprint and its supply in the medicinal sphere became critical during the recent COVID-19 crisis. An improved unit design was proposed, utilizing a part of waste heat produced during air pre-cooling and intercooling via absorption coolers, to reduce power consumption. Variable ambient air humidity impact on compressed air dryers’ regeneration was also considered. A steady-state process simulation of a model 500 t h−1 inlet cryogenic air separation unit was performed in Aspen Plus® V11. Comparison of a model without and with absorption coolers yielded an achievable reduction in power consumption for air compression and air dryer regeneration by 6 to 9% (23 to 33 GWh year−1) and a favorable simple payback period of 4 to 10 years, both depending on air pressure loss in additional heat exchangers to be installed. The resulting specific oxygen production decrease amounted to EUR 2–4.2 t−1. Emissions of major gaseous pollutants from power production were both calculated by an in-house developed thermal power plant model and adopted from literature. A power consumption cut was translated into the following annual greenhouse gas emission reduction: CO2 16 to 30 kilotons, CO 0.3 to 2.3 tons, SOx 4.7 to 187 tons and NOx 11 to 56 tons, depending on applied fossil fuel-based emission factors. Considering a more renewable energy sources-containing energy mix, annual greenhouse gas emissions decreased by 50 to over 80%, varying for individual pollutants.
Vibrations of cutting head act as co-factor causing striation of machined work-piece surface, deteriorating its surface quality. In this paper, measurement and evaluation of vibrations generated during the AWJ machining is performed using specialized diagnostic systems. In conclusion, means to minimize influence of cutting-head vibrations on the machined work-piece surface quality are discussed.
The fluidity length of aluminum alloy is key parameter in mold-filling process. Generally it impacts the final quality of the cast products. In the paper we introduce our mathematical model for estimating the fluidity length of the particular alloy under high pressure die casting conditions. We tested our model against the spiral test to compare results and verified the feasibility of this particular mathematical model.
Nitrogen oxides (NOx) from combustion contribute significantly to atmospheric pollution. An experimental setup was employed to investigate the application of three primary denitrification methods, i.e., reburning (staged combustion), overfiring air (OFA), and flue-gas recirculation (FGR), individually and in combination, combusting natural gas (NG) and propane–butane gas (PBG). Fuel heat inputs of 16 and 18 kW and air excess coefficients of 1.1 and 1.2, respectively, were tested. The highest individual denitrification efficiency of up to 74% was obtained for FGR, followed by reburning and OFA. A denitrification efficiency between 8.9% (reburning + OFA) and 72% (reburning + OFA + FGR) with NG combustion was observed. Using a 20% FGR rate yielded denitrification efficiency of 74% for NG and 65% for PBG and also led to a significant decrease in carbon monoxide (CO) emissions, so this can be recommended as the most efficient denitrification and de-CO method in small-scale furnaces. Reburning alone led to a sharp, more than 12-fold increase in CO emissions compared to the amount without any other method application. The presented results and the difference between our experimental data and the literature data acquired in some other studies indicate the need for further research.