Commercially pure aluminium is employed in several industrial applications. On some applications, the surface of this material needs to be functionalised. Laser surface texturing is a powerful tool to functionalise aluminium and aluminium alloy surfaces. However, the corrosion resistance of the laser textured aluminium alloy can be modified, and this has rarely been investigated in the literature. Consequently, the corrosion resistance of the laser textured commercially pure aluminium in saltwater was evaluated using several electrochemical techniques: asymmetric electrochemical noise, potentiodynamic polarisation curve and electrochemical impedance spectroscopy. Although the non-laser surface textured samples possessed higher kinetic corrosion resistance in the first hours of immersion, the corrosion mechanism (process group of the corrosion) was found to be more unstable than the laser textured specimens. The oxidised layer of the textured samples was also nobler than the native passive film.

This paper presents the results of carbon nanoparticles (CNPs) production by infrared laser ablation of a graphite or a polycrystalline diamond target, submerged in one of two solvents, water or isopropanol. The targets were irradiated using a SPI fibre laser with a wavelength of 1064 nm being operated at different average powers. After laser-assisted synthesis of CNPs, the resulting colloids, i.e particles in a liquid medium, were examined using the analytical techniques of dynamic light scattering, UV-Vis, Raman spectroscopy and fluorescence spectroscopy. The results show that the properties of CNPs strongly depend on processing conditions of the liquid phase-pulsed laser ablation (LP-PLA) process. In particular, the size of nanoparticles produced are affected by the processing parameters of the laser ablation. The results show that the laser processing of a graphite target in deionised water and in isopropanol produces carbon nanoparticles with properties that are beneficial for various biochemical and biomedical applications.

Commercially available 316L (1.4404) stainless steel is commonly used for industrial filtration due to its combination of good material properties, particularly its corrosion resistance, which is a critical factor for filters in corrosive (e.g., saltwater) environments. Recently, laser powder bed fusion (LPBF) has enabled new more complex and efficient filtration pieces to be manufactured from this material. However, it is critical to know how the corrosion resistance is affected by this manufacturing strategy. Here, the corrosion resistance of LPBF manufactured 316L stainless steel is compared with wrought 316L sheet. The corrosion of the samples in saltwater was assessed with asymmetric electrochemical noise, potentiodynamic polarisation curve, and electrochemical impedance spectroscopy. The samples before and after corrosion were examined with scanning electron microscopy and energy-dispersive spectroscopy. The LPBF samples had higher corrosion resistance than the sheet samples and were more noble. The corrosion resistance of the LPBF sample increased with time, while the wrought sample corrosion resistance reduced over time. The corrosion mechanism of both samples was stable with time, formed of a passive film process and a bared material process. This paper presents the first study about the temporal evolution of the LPBF 316L stainless steel corrosion mechanism.

Shaping or splitting of a Gaussian beam is often desired to optimise laser–material interactions, improving throughput and quality. This can be achieved holographically using liquid crystal-on-silicon spatial light modulators (LC-SLMs). Until recently, maximum exposure has been limited to circa 120 W average power with a Gaussian profile, restricting potential applications due to the non-linear (NL) phase response of the liquid crystal above this threshold. In this study, we present experimental tests of a new SLM device, demonstrating high first-order diffraction efficiency of η = 0.98 ± 0.01 at 300 W average power and a phase range Δφ > 2π at P = 383 W, an exceptional performance. The numerically calculated device temperature response with power closely matches that measured, supporting the higher power-handling capability. Surface modification of mild steel and molybdenum up to P = 350 W exposure is demonstrated when employing a single-mode (SM) fibre laser source. Exposure on mild steel with a vortex beam (m = +6) displays numerous ringed regions with varying micro-structures and clear elemental separation created by the radial heat flow. On molybdenum, with multi-spot Gaussian exposure, both MoO₃ films and recrystallisation rings were observed, exposure-dependent. The step change in device capability will accelerate new applications for this LC-SLM in both subtractive and additive manufacturing.

Different microstructures were created on the surface of a polycrystalline diamond plate (obtained by microwave plasma-enhanced chemical vapor deposition—MW PECVD process) by use of a nanosecond pulsed DPSS (diode pumped solid state) laser with a 355 nm wavelength and a galvanometer scanning system. Different average powers (5 to 11 W), scanning speeds (50 to 400 mm/s) and scan line spacings (“hatch spacing”) (5 to 20 µm) were applied. The microstructures were then examined using scanning electron microscopy, confocal microscopy and Raman spectroscopy techniques. Microstructures exhibiting excellent geometry were obtained. The precise geometries of the microstructures, exhibiting good perpendicularity, deep channels and smooth surfaces show that the laser microprocessing can be applied in manufacturing diamond microfluidic devices. Raman spectra show small differences depending on the process parameters used. In some cases, the diamond band (at 1332 cm⁻¹) after laser modification of material is only slightly wider and shifted, but with no additional peaks, indicating that the diamond is almost not changed after laser interaction. Some parameters did show that the modification of material had occurred and additional peaks in Raman spectra (typical for low-quality chemical vapor deposition CVD diamond) appeared, indicating the growing disorder of material or manufacturing of the new carbon phase.