In proof-loading of concrete slab bridges, advanced monitoring methods are required for identification of stop criteria. In this study, Two-Dimensional Digital Image Correlation (2D DIC) is investigated as one of the governing measurement methods for crack detection and evaluation. The investigations are deemed to provide valuable information about DIC capabilities under different environmental conditions and to evaluate the capabilities in relation to stop criterion verifications. Three Overturned T-beam (OT) Reinforced Concrete (RC) slabs are used for the assessment. Of these, two are in situ strips (0.55 × 3.6 × 9.0 m) cut from a full-scale OT-slab bridge with a span of 9 m and one is a downscaled slab tested under laboratory conditions (0.37 × 1.7 × 8.4 m). The 2D DIC results includes full-field plots, investigation of the time of crack detection and monitoring of crack widths. Grey-level transformation was used for the in situ tests to ensure sufficient readability and results comparable to the laboratory test. Crack initiation for the laboratory test (with speckle pattern) and in situ tests (plain concrete surface) were detected at intervals of approximately 0.1 mm to 0.3 mm and 0.2 mm to 0.3 mm, respectively. Consequently, the paper evaluates a more qualitative approach to DIC test results, where crack indications and crack detection can be used as a stop criterion. It was furthermore identified that crack initiation was reached at high load levels, implying the importance of a target load.

A sustainable future is required for precast concrete structures, and the reuse of concrete elements will be an essential part of the solution. Design for disassembly is currently conducted with costly and time-consuming mechanical joints. Now, mortar joints with much weaker mortar types are proposed for new buildings, enabling easier disassembly by new methods: removal by direct pulling and removal by use of a system of flat jacks. Different weak mortar types were tested in the lab to achieve the properties required to check the transfer of wind loads and the level of resistance to separation during disassembly. Using a modelled case study building, the results showed that weak lime cement-based mortars had the required properties to substitute regular cement-based mortar in joints between slabs and a stabilising wall during a critical wind load. Regarding disassembly, pulling concrete slabs out with a mobile crane would be possible if hydro demolition systems could be implemented to remove parts of the mortar joint beforehand. Using a system of flat jacks to push the slab apart showed that the method’s weakness was the punching failure of the thin wall to the hollow cores. Solutions were proposed to overcome the challenge.

<!----> <!----> Monitoring in combination with proof- and high magnitude load testing can evaluate potentially higher load carrying capacities in existing bridges. However, such in-situ testing provides challenges like limited test-time, difficult calibration under in-situ conditions etc. Consequently, in-situ load-testing significantly amplifies the requirements to monitoring. This paper focuses on results from in-situ DIC-monitoring. The method was used to evaluate deformations- and crack initiation on large concrete bridge surfaces during high magnitude load-testing. DIC-measurements are very susceptible to light, surface texture and contrast, etc. Laboratory testing and preliminary site inspections were done to investigate the measurement conditions. Monitoring was executed with conventional- and wide-angle lens DSLR-cameras positioned underneath the bridge, measuring vertically to the surface. The 2D output from the DIC-software was corrected for wide-angle lens distortions and out-of-plane deflections. The method seems desirable for a more generic use, and has potential for the evaluation of stop criteria. <!----> <!---->