Research on natural-fiber-reinforced polymer composite is continuously developing. Natural fibers from flora have received considerable attention from researchers because their use in biobased composites is safe and sustainable for the environment. Natural fibers that mixed with Carbon Fiber and or Glass Fiber are low-cost, lightweight, and biodegradable and have lower environmental influences than metal-based materials. This study highlights and comprehensively reviews the natural fibers utilized as reinforcements in polyester composites, including jute, bamboo, sisal, kenaf, flax, and banana. The properties of composite materials consisting of natural and synthetic fibers, such as tensile strength, flexural strength, fatigue, and hardness, are investigated in this study. This paper aims to summarize, classify, and collect studies related to the latest composite hybrid science consisting of natural and synthetic fibers and their applications. Furthermore, this paper includes but is not limited to preparation, mechanism, characterization, and evaluation of hybrid composite laminates in different methods and modes. In general, natural fiber composites produce a larger volume of composite, but their strength is weaker than GFRP/CFRP even with the same number of layers. The use of synthetic fibers combined with natural fibers can provide better strength of hybrid composite.
Nowadays, the hybridization of natural and glass fiber has promised several advantages as a green composite. Nevertheless, their different characteristics lead to poor mechanical bonding. In this work, agel fiber and glass fiber was used as reinforcements, and activated carbon filler was added to the polymer matrix of a hybrid composite to modify its characteristics and mechanical properties. A tensile and bending test was conducted to evaluate the effect of three different weight percentages of activated carbon filler (1, 2, and 4 wt%). Vacuum-assisted resin infusion was used to manufacture the hybrid composite to obtain the high-quality composite. The results have revealed that adding 1 wt% filler yielded the most optimum result with the highest tensile strength, flexural strength, and elastic modulus, respectively: 112.90 MPa, 85.26 MPa, and 1.80 GPa. A higher weight percentage of activated carbon filler on the composite reduced its mechanical properties. The lowest test value was shown by the composite with 4 wt%. The micrograph observations have proven that the 4 wt% composite formed agglomeration filler that can induce stress concentration and reduce its mechanical performance. Adding 1 wt% filler offered the best dispersion in the matrix, which can enhance better load transfer capability.
The increasing demand for sustainable polymer composites has driven the development of hybrid laminates that combine natural, recycled, and synthetic reinforcements while maintaining adequate mechanical performance. However, the combined influence of stacking sequence and mineral filler addition on the mechanical behavior of such sustainable hybrid systems remains insufficiently understood. In this study, sustainable hybrid laminated composites based on epoxy reinforced with glass fiber (G), bamboo fiber (B), and flex banner (F) were fabricated with varying stacking sequences and calcium carbonate (CaCO3) filler contents (0 and 1 wt.%). A total of nine laminate configurations were produced and evaluated through flexural and impact testing. The results demonstrate that mechanical performance is strongly governed by laminate architecture and filler addition. The bamboo-dominant G/B/B/B/G laminate containing 1 wt.% CaCO3 exhibited the highest flexural strength (191 MPa) and impact resistance (0.766 J/mm2), indicating a synergistic effect between reinforcement arrangement and CaCO3-induced matrix strengthening. In contrast, the lowest performance was observed for the G/F/B/F/G configuration without filler. Overall, all hybrid composites outperformed neat epoxy, highlighting the potential of bamboo–flex banner hybrid laminates with CaCO3 filler for sustainable composite applications requiring balanced mechanical properties. This work aligns with SDG 12 by promoting resource-efficient circular-economy practices through the utilization of flex banner material and natural fibers as reinforcements in epoxy-based hybrid composites.
Clay 3D printing is an emerging field within additive manufacturing that presents significant opportunities for both structural and artistic applications. Driven by the increasing interest in this technology, there is a growing demand for optimized printing protocols tailored to clay, a readily available and versatile material. This study investigates the optimal processing parameters for kaolin clay composites and assesses the influence of clay-to-water ratios on the physical and mechanical properties of printed specimens. Experimental results demonstrate that higher clay content enhances the dimensional stability and structural integrity of printed components. The optimal formulation was determined to be 60% clay and 40% water, which produced the highest mechanical performance: the flexural strength of sintered specimens reached 1.3125 MPa and the compressive strength attained a maximum of 6.14 MPa. Shrinkage analysis indicated that specimens with greater water content experienced increased volumetric shrinkage, with reductions of up to 10% in linear dimensions and 14% in mass during drying and sintering. These findings highlight the critical relationship between material composition and final part performance in clay 3D printing and provide guidance for optimizing material formulations to enhance the mechanical robustness of printed clay composite structures for diverse applications.
The utilization of polyethylene terephthalate (PET) waste from single-use packaging offers potential for sustainable manufacturing. This study evaluates recycled PET (rPET) from bottles as an FDM filament by varying infill architectures (honeycomb, gyroid, grid, and triangles) and layer thicknesses (0.20, 0.25, and 0.30 mm), with commercial PETG as a benchmark. Compared with previous rPET FDM studies, which were limited to reporting mechanical strength, the novelty of this study lies in the fact that it not only reports mechanical strength performance, but also compares printing time requirements and material efficiency. Efficiency calculations are obtained by comparing the weight of the filament to the weight of the printed specimen, which then correlates with optimizing processing time and costs. Overall, rPET produced densities of 1.11–1.22 g/cm3, tensile strengths of 12.5–22.5 MPa, flexural strengths of 12.5–30 MPa, impact strengths of 0.032–0.060 J/mm2, and surface roughnesses of Ra 5.2–7.1 μm, while PETG showed higher mechanical performance (tensile 30–39.5 MPa, flexural 30–50 MPa, impact 0.037–0.065 J/mm2) and comparable density (1.15–1.27 g/cm3). Within rPET, gyroid provided the best optimal performance; the gyroid (0.20 mm) variation achieved the highest impact response (0.060 J/mm2) and the lowest Ra (5.2 μm) and the gyroid (0.25 mm) variation maximized flexural strength (30 MPa) and the gyroid (0.30 mm) variation maximized tensile strength (22.5 MPa). Material utilization efficiency was consistently higher for rPET (65–68%) than for PETG (46–56%). These results provide an integrated rPET-specific assessment and practical parameter recommendations for functional 3D printing, while also aligning with SDG 12 by pro-moting resource-efficient circular-economy practices through the utilization of waste materials in additive manufacturing.