Nowadays, the hybridization of natural and glass fiber has promised several advantages as a green composite. Nevertheless, their different characteristics lead to poor mechanical bonding. In this work, agel fiber and glass fiber was used as reinforcements, and activated carbon filler was added to the polymer matrix of a hybrid composite to modify its characteristics and mechanical properties. A tensile and bending test was conducted to evaluate the effect of three different weight percentages of activated carbon filler (1, 2, and 4 wt%). Vacuum-assisted resin infusion was used to manufacture the hybrid composite to obtain the high-quality composite. The results have revealed that adding 1 wt% filler yielded the most optimum result with the highest tensile strength, flexural strength, and elastic modulus, respectively: 112.90 MPa, 85.26 MPa, and 1.80 GPa. A higher weight percentage of activated carbon filler on the composite reduced its mechanical properties. The lowest test value was shown by the composite with 4 wt%. The micrograph observations have proven that the 4 wt% composite formed agglomeration filler that can induce stress concentration and reduce its mechanical performance. Adding 1 wt% filler offered the best dispersion in the matrix, which can enhance better load transfer capability.
This work presents results in the field of synthesis of new metal matrix composites with matrix NiTi and particles TiB2, and their use as additives to fabricate metal matrix composites based on the Inconel 625 alloy. NiTi-TB2 powders were obtained using self-propagating high-temperature synthesis. Composite NiTi-TiB2 particles were spheroidized on a high-frequency induction plasmatron. Composite NiTi-TB2 particles were mixed with metallic Inconel 625 powder with particle sizes of 50–150 µm. We used direct laser deposition by means of mixture of powders to grow samples with different contents of ceramics in the metal matrix. The process of direct laser deposition during the experiment was investigated. We have determined the peculiarities of the formation of the structure in metal matrix composites with different contents of titanium diboride. We have demonstrated the possibility of using Direct Laser Deposition (DLD) for fabricating items from ceramic metal materials. We have determined promising fields of further research for the purpose of obtaining efficient metal matrix composites using additive manufacturing technologies.
Extraordinary properties of two-dimensional materials make them attractive for applications in different fields. One of the prospective niches is optical applications, where such types of materials demonstrate extremely sensitive performance and can be used for labeling. However, the optical properties of liquid-exfoliated 2D materials need to be analyzed. The purpose of this work is to study the absorption and luminescent properties of MoS2 exfoliated in the presence of sodium cholate, which is the most often used surfactant. Ultrasound bath and mixer-assisted exfoliation in water and dimethyl sulfoxide were used. The best quality of MoS2 nanosheets was achieved using shear-assisted liquid-phase exfoliation as a production method and sodium cholate (SC) as a surfactant. The photoluminescent properties of MoS2 nanosheets varied slightly when changing the surfactant concentrations in the range C(SC) = 0.5–2.5 mg/mL. This work is of high practical importance for further enhancement of MoS2 photoluminescent properties via chemical functionalization.
The results disclosed that both the microstructure and mechanical properties of AA7075-T6 laser welds are considerably influenced by the heat input. In comparison with high heat input (arc welding), a smaller weld fusion zone with a finer dendrite arm spacing, limited loss of alloying elements, less intergranular segregation, and reduced residual tensile stress was obtained using low heat input. This resulted in a lower tendency of porosity and hot cracking, which improved the welded metal’s soundness. Subsequently, higher hardness as well as higher tensile strength for the welded joint was obtained with lower heat input. A welded joint with better mechanical properties and less mechanical discrepancy is important for better productivity. The implemented high-power fiber laser has enabled the production of a low heat input welded joint using a high welding speed, which is of considerable importance for minimizing not only the fusion zone size but also the deterioration of its properties. In other words, high-power fiber laser welding is a viable solution for recovering the mechanical properties of the high-strength AA 7075-T6 welds. These results are encouraging to build upon for further improvement of the mechanical properties to be comparable with the base metal.
Additive manufacturing of titanium alloys is one of the fastest growing areas of 3D metal printing. The use of AM methods for parts production in the aviation industry is especially promising. During the deposition of products with differently sized cross-sections, the thermal history changes, which leads to non-uniformity of the structure and properties. Such heterogeneity can lead to failure of the product during operation. The structure of deposited parts, depending on the thermal cycle, may consist of α’, α + α’ + β’, and α + β in different ratios. This problem can be solved by using heat treatment (HT). This paper presents research aimed towards the determination of optimal heat treatment parameters that allows the reception of the uniform formation of properties in the after-treatment state, regardless of the initial structure and properties, using the example of a deposited Ti-6Al-4V gas turbine blade.
The gas turbine engine’s (GTE) development aims for the increasing the efficiency, strength, reliability and safety of its components. To create competitive engines, housing parts and components with high functionality and reduced weight are needed. Especially difficult in the design and production are the gearboxes for aviation GTE. Traditional technologies based on precision casting or material forming operations have significant limitations due to the complexity of fulfilling multiple different requirements. Nowadays, one of the progressive production techniques is additive manufacturing. The article presents the results of computational and experimental studies that substantiate the applicability of laser additive technology to reduce the mass of body parts by up to 15% while ensuring their strength properties. The physical and mechanical characteristics of aluminum alloys acceptable for the manufacturing of housing parts were analyzed. The necessary characteristics of the powder alloy of the Al-Si system and the technological parameters of the L-PBF of the modified housing of the gear reducer are established. Using the finite element method (FEM) the L-PBF process was numerically simulated and the technological modes for synthesis of the AlSi10Mg alloy powder were optimized. With the help of a serial 3D printer ProX320DMP, the prototype of a gear housing was manufactured.