New composites made of natural fiber polymers such as wasted date palm surface fiber (DPSF) and pineapple leaf fibers (PALFs) are developed in an attempt to lower the environmental impact worldwide and, at the same time, produce eco-friendly insulation materials. Composite samples of different compositions are obtained using wood adhesive as a binder. Seven samples are prepared: two for the loose natural polymers of PALF and DPSF, two for the composites bound by single materials of PALF and DPSF using wood adhesive as a binder, and three composites of both materials and the binder with different compositions. Sound absorption coefficients (SACs) are obtained for bound and hybrid composite samples for a wide range of frequencies. Flexural moment tests are determined for these composites. A thermogravimetric analysis test (TGA) and the moisture content are obtained for the natural polymers and composites. The results show that the average range of thermal conductivity coefficient is 0.042–0.06 W/(m K), 0.052–0.075 W/(m K), and 0.054–0.07 W/(m K) for the loose fiber polymers, bound composites, and hybrid composites, respectively. The bound composites of DPSF have a very good sound absorption coefficient (>0.5) for almost all frequencies greater than 300 Hz, followed by the hybrid composite ones for frequencies greater than 1000 Hz (SAC > 0.5). The loose fiber polymers of PALF are thermally stable up to 218 °C. Most bound and hybrid composites have a good flexure modulus (6.47–64.16 MPa) and flexure stress (0.43–1.67 Mpa). The loose fiber polymers and bound and hybrid composites have a low moisture content below 4%. These characteristics of the newly developed sustainable and biodegradable fiber polymers and their composites are considered promising thermal insulation and sound absorption materials in replacing synthetic and petrochemical insulation materials in buildings and other engineering applications.

The present research used the stir-casting method to develop an Al-based composite. The developed composite exhibited challenges while being processed on conventional machining. Thus, a non-traditional machining process was opted to process the composite. The machining variables selected for the current research were the pulse off time (Toff), pulse on time (Ton), servo voltage (SV), current (I), and tool electrode. Three tool electrodes (SS-304, copper, and brass) were used to process the developed composite (Al/SiC/Gr). The experimental plan was designed using response surface methodology (RSM). The output responses recorded for the analysis were the material removal rate (MRR) and tool wear rate (TWR). The obtained data was optimized using complex proportional assessment (COPRAS) and machine learning methods. The optimized settings predicted by the RSM–COPRAS method were Ton: 60 µs; Toff: 60 µs; SV: 7 V; I: 12 A; and tool: brass. The maximum MRR and TWR at the suggested settings were 1.11 g/s and 0.0114 g/s, respectively. A morphological investigation of the machined surface and tool surface was conducted with scanning electron microscopy. The morphological examination of the surface (machined) presented the presence of cracks, lumps, etc.

Utilizing solid particles as a heat-transfer medium in concentrated solar power applications has gained growing attention lately. Unlike molten salts, solid particles offer many benefits, which include: high operating temperatures (greater than 1000 °C), a lack of freezing issues and corrosivity, abundant availability, high thermal energy storage capacity, a low cost, and applicability in direct irradiation. Comprehensive knowledge of thermophysical and optical properties of solid particles is essential to ensure an effective harnessing of solar energy. The most important considerations when selecting solid particles include: thermophysical and optical properties, thermal resistance, crack resistance, satisfactory health and safety risks, availability, and low cost. It is also imperative to consider optical and thermophysical characteristics that might change from what they were “as received” after cyclic heating for a long period. Therefore, the knowledge of thermal performance of particulate materials becomes significant before using them as a heat-transfer medium. In this study, some particulate materials were chosen to study their feasibilities as heat-transfer and storage media for a particle-based central receiver tower system. These particulate materials included white sand, red sand, ilmenite, and Carbobead CP. The candidate particulate materials were heated at high temperatures for 6 h and then cooled to room temperature. After that, cyclic heating was performed on the particulate materials for 500 h at 1200 °C. The optical properties were represented by weighted solar absorptance, and the thermophysical properties of the particulates were measured “as received” and after cyclic heating (aging). EDX and XRD were conducted to quantify the chemical composition and interpret the changes in appearance associated with the particulate materials after cyclic heating. The results showed a considerable agglomeration in all particulates except for white sand in the 6 h heating test, and high agglomeration in the ilmenite. A slight decrease in the optical properties in the white sand and Carbobead CP was found after the aging test. The specific heat was decreased for red and white sand. The EDX and XRD results for white sand and Carbobead CP showed chemical stability, indicating high durability and reliability.

This paper presents a thermal performance evaluation of a novel particle-to-air heat exchanger. The heat exchanger has a patented design with a shell-and-tube configuration. Solid particles move as a dense packed-bed inside the vertical tubes of the heat exchanger whereas air flows on the shell-side. This design avoids a number of limitations associated with the state-of-the-art heat exchangers in the same category, such as the stagnant/void zones and the prolonged residence time. The heat exchanger has a 50-kW thermal duty; it has been integrated into the particle-based concentrating solar power facility located at the campus of King Saud University in Riyadh, Saudi Arabia. The detailed description of the heat exchanger and the integration process is introduced. The recuperated air of the facility’s power cycle is used to heat the solid particles being circulated inside the facility. The solid particles used in this study are engineered particles called Carbobead CP with 0.3 mm mean diameter. The effect of particle flow rate on the thermal performance of the heat exchanger is investigated. The results show that as the particle flow rate increases, the overall heat transfer coefficient (U) increases; a maximum value was measured to be 150 W/m²-°C based on LMTD calculations. The measurement accuracy was verified by repeating several tests; a slight variation was observed in the measured U. The results also show that only a small air pressure drop (~5 kPa) was measured across the heat exchanger. Furthermore, it was found that a significant part of the heat exchange occurred at the bottom section of the heat exchanger.

This paper presents the results of an extensive study of two thermal energy storage (TES) systems. The goal of the research is to make solar energy cost-competitive with other forms of electricity. A small-scale TES system was first built. The inner to outer layers were made of firebrick (FB), autoclaved aerated concrete (AAC) and reinforced concrete brick (CB). The experiments were conducted at temperatures of up to 1000 °C for sustained periods of time. AAC was found to be prone to cracking at temperatures exceeding 900 °C; as a result, AAC was eliminated from the second TES system. The second, larger-scale TES system was subsequently built of multiple layers of readily available materials, namely, insulating firebrick (IFB), perlite concrete (PC), expansion joint (EJ), and CB. All of the surfaces were instrumented with thermocouples to estimate the heat loss from the system. The temperature was maintained at approximately 800 °C to approximate steady state conditions closely. The steady state heat loss was determined to be approximately 4.4% for a day. The results indicate that high-temperature TES systems can be constructed of readily available materials while meeting the heat loss requirements for a falling particle receiver system, thereby contributing to reducing the overall cost of concentrating solar power systems.

Thermal bridges in building walls are usually caused by mortar joints between insulated building blocks and by the presence of concrete columns and beams within the building envelope. These bridges create an easy path for heat transmission and therefore increase air-conditioning loads. In this study, the effects of mortar joints only on cooling and heating loads in a typical two-story villa in Riyadh are investigated using whole building energy analysis. All loads found in the villa, which broadly include ventilation, transmission, solar and internal loads, are considered with schedules based on local lifestyles. The thermal bridging effect of mortar joints is simulated by reducing wall thermal resistance by a percentage that depends on the bridges to wall area ratio (TB area ratio or A_mj/A_tot) and the nominal thermal insulation thickness (L_ins). These percentage reductions are obtained from a correlation developed by using a rigorous 2D dynamic model of heat transmission through walls with mortar joints. The reduction in thermal resistance is achieved through minor reductions in insulation thickness, thereby keeping the thermal mass of the wall essentially unchanged. Results indicate that yearly and monthly cooling loads increase almost linearly with the thermal bridge to wall area ratio. The increase in the villa’s yearly loads varies from about 3% for A_mj/A_tot = 0.02 to about 11% for A_mj/A_tot = 0.08. The monthly increase is not uniform over the year and reaches a maximum in August, where it ranges from 5% for A_mj/A_tot = 0.02 to 15% for A_mj/A_tot = 0.08. In winter, results show that yearly heating loads are generally very small compared to cooling loads and that heating is only needed in December, January and February, starting from late night to late morning. Monthly heating loads increase with the thermal bridge area ratio; however, the variation is not as linear as observed in cooling loads. The present results highlight the importance of reducing or eliminating thermal bridging effects resulting from mortar joints in walls by maintaining the continuity of the insulation layer in order to reduce energy consumption in air-conditioned buildings.