Given the influence of flow instability, parameter uncertainty, and unpredictable disturbances in electro-hydraulic lifting systems, high-precision position control for electro-hydraulic lifting systems is challenging to achieve. This study proposes an observer–sliding mode control strategy to improve the control accuracy of the tractor electro-hydraulic lifting system. Firstly, the principle of the electro-hydraulic hoisting system is analyzed. Secondly, a mathematical model of the electro-hydraulic hoisting system is established, and the electro-hydraulic hoisting system is reduced to design an observer to achieve a real-time evaluation of the unknown system state and disturbance. The observer and the sliding mode control are then integrated into a controller to improve system response. Theoretical analysis demonstrates that the controller ensures that the actuator can achieve the desired control effect even under disturbing effects. Finally, a joint AMESim–MATLAB simulation and conducting pilot studies are carried out to compare the observer–sliding mode control with PID (Proportion–Integral–Derivative) control and sliding mode control. At the same time, in the process of the simulation and test, the symmetric structure as the electro-hydraulic lifting system was used to build a ploughing depth simulation system (changes in the hydraulic cylinder thrust simulate changes in ploughing depth values). The results show that the proposed observer–sliding mode control strategy can achieve a better position and pressure tracking and parameter change robustness than PID control and sliding mode control.
Silicon carbide (SiC) is utilized in the automotive, semiconductor, and aerospace industries because of its desirable characteristics. Nevertheless, the traditional machining method induces surface microcracks, low geometrical precision, and severe tool wear due to the intrinsic high brittleness and hardness of SiC. Femtosecond laser processing as a high-precision machining method offers a new approach to SiC processing. However, during the process of femtosecond laser ablation, temperature redistribution and changes in geometrical morphology features are caused by alterations in carrier density. Therefore, the current study presented a multi-physics model that took carrier density alterations into account to more accurately predict the geometrical morphology for femtosecond laser ablating SiC. The transient nonlinear evolutions of the optical and physical characteristics of SiC irradiated by femtosecond laser were analyzed and the influence of laser parameters on the ablation morphology was studied. The femtosecond laser ablation experiments were performed, and the ablated surfaces were subsequently analyzed. The experimental results demonstrate that the proposed model can effectively predict the geometrical morphology. The predicted error of the ablation diameter is within the range from 0.15% to 7.44%. The predicted error of the ablation depth is within the range from 1.72% to 6.94%. This work can offer a new way to control the desired geometrical morphology of SiC in the automotive, semiconductor, and aerospace industries.
Mechanical surface treatments are needed to perform on components for fatigue life enhancement by introducing beneficial compressive residual stress and material strengthening. In this study, the combined turning with low plasticity burnishing (LPB) surface modification process was performed for the sake of improving mechanical properties of Inconel 718. Firstly, the evolution of microstructure and residual stress after the LPB process were analyzed with the aid of electron backscatter diffraction (EBSD) and X-ray diffraction (XRD), respectively. Secondly, the tensile behavior of treated samples was investigated through tension tests. Finally, the micro-strengthening mechanism of Inconel 718, induced by the LPB process, was revealed. The results show that the peak compressive stress is increased by a factor of 4.2 after the LPB process. The grain refinement induced by the LPB process is attributed to the increase of average misorientation and the formation of high angle grain boundaries (HAGBs). The enhanced yield strength depends on the decreased average spacing and the increased HAGBs.
In this research, a comprehensive series of Pr3+-doped lithium niobate and sodium niobate materials were obtained at different temperatures via solid-state sintering, and their structures and properties were compared. NaNbO3: 0.75% Pr3+ phosphors were synthesized by sintering at 1150 °C for 2 h and emitted red persistent luminescence for more than 1200 s, peaking at 612 nm under UV excitation, which was a typical long persistent luminescence phenomenon. Furthermore, the sample glowed when pressurized, and a red bright luminescence which lasted for several seconds was visible to the naked eye. This was a typical mechanical luminescence phenomenon of samples under mechanical stress, directly converting mechanical energy into light energy. It was determined that NaNbO3:Pr3+ and LiNbO3:Pr3+ both possess multimode luminescence. Owing to their red long persistent luminescence (LPL) and mechano-luminescence (ML) properties, Pr3+ phosphors can be employed in fields, such as display technologies, stress sensing, structural damage detection, and other complex applications.
19 January 2024 in The International Journal of Advanced Manufacturing Technology
The prediction of micro milling forces in difficult-to-machine materials such as titanium alloys, which have small dimensions and arc-thin-walled features, has become a major challenge due to the coupling effect of multi-physics fields. This problem has become a key bottleneck in the development of aerospace, space, biomedical and other fields. To address this issue, this study focuses on titanium alloy arc-thin-walled parts and develops a micro milling force prediction model that considers the dual flexible coupling deformation and geometric features of arc-thin-walled parts in the process of micro milling. Firstly, a micro milling force theoretical model is established based on the instantaneous cutter position angle and the actual instantaneous uncut thickness. Secondly, detailed geometric analysis is conducted to calculate the entry and exit angles and instantaneous uncut thickness considering the characteristics of arc micro milling paths. Subsequently, the Euler beam and Timoshenko beam are assumed based on the characteristics of the cutter and workpiece structure, as well as the force situations. The unit stiffness matrix is then solved to calculate the deflection deformation value. An iterative algorithm is used to introduce the coupling deflection deformation into the micro milling force prediction model, thereby improving the instantaneous uncut thickness model. Finally, the micro milling force data is obtained through arc micro milling experiments and the coefficient of micro milling force is identified. The micro milling force is predicted using a theoretical model and its rationality and accuracy is verified through experiments. The proposed model and methodology have practical significance and provide a basis for optimizing micro milling processes and promoting the development of related fields.