This paper aimed to investigate the structure and physicochemical and tribological properties of ZnO coatings deposited by ALD on 316L stainless steel for biomedical applications. To obtain ZnO films, diethylzinc (DEZ) and water were used as ALD precursors. Zinc oxide layers were deposited at the same temperature of 200 °C using three types of ALD cycles: 500, 1000 and 1500. The structure and morphology of ZnO coatings were examined using SEM and AFM microscopes. The XRD and GIXRD methods were used for the phase analysis of the obtained coatings. To determine the resistance to pitting corrosion, potentiodynamic investigations and impedance spectroscopy were conducted in a Ringer solution at a temperature of 37 °C. The obtained results showed that the number of ALD cycles had a significant impact on the structure, morphology and corrosion resistance of the ZnO layers. It was found that after increasing the coating thickness of the ZnO on the material, its electrochemical properties determining the corrosion resistance also increased. Moreover, on the basis of the ball-on-plate tribological investigations, we found a significant reduction in the friction coefficient of the samples with the investigated coatings in relation to the noncoated substrates.

This study aimed to investigate the influence of bimodal TiO₂/nanoTiO₂ coatings obtained in the PVD/ALD hybrid process on an Al-Si-Cu-type aluminium alloy on the physicochemical properties of the investigated materials. The reference materials were uncoated substrates and samples coated with TiO₂ coatings in single PVD and ALD processes. Tests were carried out on the morphology of coatings using scanning electron microscopy (SEM) and atomic force microscopy (AFM) to determine the structure of the tested coatings and their influence on physicochemical properties. The tests of physicochemical properties were carried out using the potentiodynamic and electrochemical impedance spectroscopy methods. The analysis of corrosion products obtained during the study of physicochemical properties was performed using SEM and EDS analysis. Based on the analysis of anode polarisation curves of the tested materials and Tafel analysis, it was found that a sample demonstrated the highest corrosion resistance with a bimodal coating-type TiO₂/nanoTiO₂, which had the lowest value of corrosion current and the highest value of polarisation resistance. The slightest corrosion resistance was characteristic for uncovered samples. Moreover, the influence of the tested coatings on the improvement of tribological contact of the surfaces of the coated materials with the counter-specimen made of cemented carbides was demonstrated.

This paper presents the synergy of the effect of two surface engineering technologies—magnetron sputtering (MS-PVD) and atomic layer deposition (ALD) on the structure and properties of 316L steel. Recent studies indicate that PVD coatings, despite their thickness of a few micrometers, have many discontinuities and structural defects, which may lead to pitting corrosion after time. Applying an ALD layer to a PVD coating seals its structure and contributes to extending the service life of the coating. Investigations of the structure and morphology of the produced layers were carried out using a scanning electron microscope (SEM) and atomic force microscope (AFM). In addition, the structure of the coatings was investigated on the cross-section using a scanning-transmission electron microscope S/TEM. The tribological properties of the materials studied were determined by the ball-on-disc method. The corrosion resistance of the tested materials was determined by the electrochemical potentiodynamic method by recording the polarization curves of the anodes. Additional information about the electrochemical properties of the tested samples, including the quality, their tightness, and their resistivity, was obtained by electrochemical impedance spectroscopy (EIS). In addition, the main mechanisms of corrosion and tribological wear were determined by SEM observations after corrosion tests and after tribological tests. The study showed that the fabrication of hybrid layers by MS-PVD and ALD techniques allows obtaining coatings with electrochemical properties superior to those of layers fabricated by only one method.

This paper sought to determine corrosion resistance changes in the artificial saliva of a CoCrMoW-based alloy used for dental prostheses under Nd:YAG laser welding with CoCr alloy and stainless steel wire filler metals. The paper presents the corrosion characteristics of such joints, including the next stage of porcelain-fused-to-metal (PFM) firing. Corrosion tests were performed by electrochemical methods registering anodic polarization curves and electrochemical impedance spectroscopy (EIS). The microstructures were assessed by scanning microscopy (SEM) and chemical composition analysis (EDS) at the connection and heat-affected zones. Welding CoCrMoW alloy with and without a filler material increased the open circuit potential of the samples by 40–100 mV compared to unwelded base alloy. At the same time, a potentiodynamic test showed a polarization resistance R_pol reduction in welded samples, both for CoCr and stainless steel wires, as compared to the base CoCrMoW material. On the other hand, when comparing the current density and polarization resistance between materials welded with two different filler metals, better results were obtained for samples welded with stainless steel wire. The polarization resistance R_pol for the base alloy was 402 kΩ·cm², for the CoCr wire weld it was 436 kΩ·cm², and the value was 452 kΩ·cm² for stainless steel wire welds. Comparing polarization resistance R_pol from the Tafel analysis and the total charge transfer resistance from Rp_(EIS) from EIS, the CoCrMoW alloy welded with a stainless steel wire after heat treatment equaled or even slightly exceeded the corrosion resistance of the base alloy and alloy welded with dedicated CoCr wire after heat treatment. These results indicated the possibility of using stainless steel wire for the laser welding of CoCrMoW alloys dental prostheses, including the next stage of PFM, without sacrificing the corrosion resistance of such connections, and this was confirmed by most electrochemical parameters.