Rigid polyurethane foams are the better-performing material for the most common insulation purposes, like sandwich panels. Nevertheless, they are highly flammable materials, release toxic gases, and are manufactured from fossil sources. As an alternative, tannin foams are bio-based materials that work as innovative alternatives thanks to their great fire resistance, as well as lower smoke and harmful gases emissions. In the present study, lab-made foams of both materials were compared through morphology, thermal and fire degradation, mechanical properties, and water affinity in order to fill the technological gap between them and their related sandwich panels. It was observed that tannin foams are still relatively inhomogeneous (since formaldehyde was not used) and present a high affinity for water but have higher thermal and fire resistance. The flat compression strength of the polyurethane sandwiches was greater than that of tannin sandwiches (3.61 and 3.09 MPa, respectively) thanks, mainly, to the crosslinking degree difference between the resins. Also, tannin foams presented a lower weight loss (−70.684% lower weight loss in flammability tests than polyurethane foams) and the ability to self-extinguish the flame. Therefore, sandwich panels with tannin foam cores could be successful materials in areas that require protection against fire, such as the building engineering and automotive industries.

Low-density green polyethylene (LDGPE) composites reinforced with 5 wt% of bamboo fiber and 3 wt% of a compatibilizing agent (polyethylene grafted with maleic anhydride and tannin) were processed through extrusion and injection molding. Bamboo fiber, Bambusa Vulgaris, was characterized using Fourier-transform infrared spectroscopy (FTIR). The molded specimens were analyzed for their thermal, mechanical, and morphological properties. The estimated concentration was chosen to provide the best mechanical strength to the material studied. FTIR analysis of the fibers revealed the presence of groups characteristic of bamboo fiber and tannin. Differential scanning calorimetry revealed that both compatibilizing agents increased the matrix’s degree of crystallinity. However, scanning electron microscopy (SEM) showed that, despite the presence of compatibilizing agents, there was no significant improvement in adhesion between the bamboo fibers and LDGPE.

This study investigates the sustainable use of Eucalyptus spp. bark through different chemical (hydrothermal, acid, alkaline, and bleaching) and physical (milling) pretreatments in the production of sustainable films. Valorization of agro-industrial residues and the demand for sustainable materials pose challenges for environmentally responsible solutions. Eucalyptus spp. bark, rich in cellulose, hemicellulose, and lignin, is a promising source for creating sustainable materials like films. In this study, the use of chemical and physical treatments aims to optimize biomass extraction and improve the chemical, thermal, mechanical, and optical properties of the films. The films showed an excellent light barrier capacity, with a transmittance below 1%. Crystallinity indices varied with the pretreatment: 8.15% for hydrothermal, 7.01% for alkaline, 7.63% for acid, and 10.80% for bleaching. The highest crystallinity value was obtained through bleaching, by removing amorphous components like lignin and hemicellulose. The alkaline pretreatment yielded stronger films (maximum stress of 8.8 MPa, Young’s modulus of 331.3 MPa) owing to the retained lignin and the hemicellulose reinforcing the material. This study contributes to the field of sustainable development by converting residues into valuable materials and by advancing the circular economy. The films’ specific properties make them suitable for applications like sustainable packaging, addressing environmental and industrial challenges.

Flame-resistant materials are key components in buildings and several other engineering applications. In this study, flame retardancy and thermal stability were conferred to a highly flammable technical thermoplastic—polypropylene (PP)—upon compositing with a carbonaceous tannin-based particulate (CTP). Herein, we report on a straightforward, facile, and green approach to prepare self-extinguishing thermoplastic composites by thermoblending highly recalcitrant particulate. The thermal stability and mechanical properties of the composites are tethered to the CTP content. We demonstrate that the addition of up to 65 wt% of CTP improved the viscoelastic properties and hydrophobicity of the PP, whereas having marginal effects on bulk water interactions. Most importantly, compositing with CTP remarkably improved the thermal stability of the composites, especially over 300 °C, which is an important threshold associated with the combustion of volatiles. PP-CTP composites demonstrated great capacity to limit and stop fire propagation. Therefore, we offer an innovative route towards thermally resistant and self-extinguishing PP composites, which is enabled by sustainable tannin-based flame retardants capable of further broadening the technical range of commodity polyolefins to high temperature scenarios.