Technological advances are closely related to the development of new materials and their processing and manufacturing technologies. In the dental field, the high complexity of the geometrical designs of crowns, bridges and other applications of digital light processing 3D-printable biocompatible resins is the reason for the need for a deep understanding of the mechanical proprieties and behavior of these materials. The aim of the present study is to assess the influence of printing layer direction and thickness on the tensile and compression proprieties of a DLP 3D-printable dental resin. Using the NextDent C&B Micro-Filled Hybrid (MFH), 36 specimens (24 for tensile strength testing, 12 for compression testing) were printed at different layer angulations (0°, 45° and 90°) and layer thicknesses (0.1 mm and 0.05 mm). Brittle behavior was observed in all specimens regardless of the direction of printing and layer thickness for the tensile specimens. The highest tensile values were obtained for specimens printed with a layer thickness of 0.05 mm. In conclusion, both printing layer direction and thickness influence mechanical proprieties and can be used to alter the materials’ characteristics and make the final printed product more suitable for its intended purposes.

The objective of this study was to evaluate the influence of hydrofluoric acid (HF) and conditioning time on the micro-shear bond strength (µSBS) between dual-cure resin cement and glass-ceramic materials, such as lithium disilicate ceramic (IPS e.max CAD, Ivoclar Vivadent) (EX) and leucite-reinforced ceramic (IPS Empress CAD, Ivoclar Vivadent) (EP), and also a hybrid ceramic (Vita Enamic, Vita Zahnfabrik) (VE). Eighteen sections with 1 mm thickness were cut from each CAD/CAM material and randomly divided into three groups, according to the surface etching time (30 s, 60 s, 90 s). The surface treatment was performed using 9.5% HF acid gel, then resin cement was applied on the prepared ceramic plates and light cured. µSBS values between resin cement and the ceramic material were measured with a universal testing machine at a crosshead speed of 0.5 mm/min until the failure occurred. The fractured surfaces of specimens were microscopically evaluated, and failure modes were classified as: adhesive between resin cement and ceramic, cohesive within ceramic or cement and mixed failure. Surface roughness of etched samples was examined using a scanning electron microscope. Obtained data were statistically analysed using one-way analysis of variance (ANOVA) and Bonferroni post hoc test with a level of significance α = 0.05. The results of the statistical methods applied indicate that µSBS mean difference for leucite-reinforced ceramic (EP) was statistically significant (p < 0.05). However, µSBS values for hybrid ceramic (VE) and lithium disilicate ceramic (EX) were not affected, from a statistical point of view, by the conditioning time (p > 0.05).

Polycarbonate composites are widely spread in many industries, for product manufacturing. Although these materials are being used with high fidelity, their mechanical properties will highly depend on: manufacturing processes, fiber orientations with respect to external loads, type of loading, environmental conditions etc. This paper presents the Charpy impact behavior of three polycarbonate grades, in notched and unnotched conditions, as follows: Makrolon 2405 – unreinforced polycarbonate, Makrolon 9415 – polycarbonate with 10% glass fiber, and Makrolon 8035 – polycarbonate with 30% glass fiber. The experimental measurements clearly demonstrated the effect of the fiber content on the impact strength of the material: as the fiber ratio increases the impact strength decreases, exhibiting brittle behaviour. The impact characterization of the notched specimens can facilitate the material selection for applications with higher geometrical complexities, where stress concentrators cannot be eliminated. In addition, the material models obtained through correlations, could help increase simulation accuracy and speed up product development cycles.

Additive manufacturing (AM) is revolutionizing various industries by enabling the creation of complex structures with minimal waste. In the context of a circular economy, the importance of recycling cannot be overstated, as it plays a crucial role in reducing environmental impact and conserving resources. This study investigates the mechanical behavior of PETG in the context of recycling for 3D printing applications. With plastic waste posing significant environmental challenges, the pursuit of sustainable solutions is paramount. PETG has emerged as a promising material in additive manufacturing due to its favorable properties, but its sustainability remains a concern. Through mechanical testing, including tensile, compression, and impact tests, PETG specimens are evaluated after one cycle of recycling and reutilization.