The paper studies the properties of brass workpieces for antifriction rings under severe plastic deformation by high-pressure torsion. The evolution of microstructure and mechanical properties of deformed workpieces after six cycles of deformation by high-pressure torsion at 500 °C have been studied. All metallographic studies were performed using modern methods: transmission electron microscopy (TEM) and analysis electron back scatter diffraction patterns (EBSD). The deformation resulted in an ultrafine grained structure with a large number of large-angle boundaries. The strength properties of brass increased compared to the initial state almost by three times, the microhardness also increases by three times, i.e., increased from 820 MPa in the initial state to 2115 MPa after deformation. In this case, the greatest increase in strength properties occurs in the first two cycles of deformation.

The article presents the results of obtaining a composite material by sintering nickel-containing raw materials mixed with carbon-containing materials, namely using coke and semi-coke. The sintering process was performed at a charge layer height of 240 mm and the temperature of the lower layer was T = 1200 °C. The results of the sieve analysis showed (a fraction of 10 mm) that the yield of a suitable composite material using coke was 68.3% and with semi-coke 67.0%. The average nickel and chromium content in the composite materials was 1.42% and 3.07%, accordingly. As a result of determining the strength characteristics of the obtained composite materials with various reducing agents by dropping from a height of 2 m onto a steel pallet, it was found that the obtained composite materials have high mechanical properties in terms of strength of 81% and 89.2%. The results of the elemental composition at the studied points and the thermal analysis of the studied composite material are presented. The mineralogical composition of the composite material is presented in the form of serpentine and nontronite, and the empty rock is made of quartz and talc. The activation energy of thermal analysis by the method of non-isothermal kinetics were calculated. The results of experiments on the production of composite materials from nickel-containing raw materials will be recommended for obtaining the optimal composition of composite materials at the stage of pilot tests and industrial development of the developed technology for processing nickel ores of the Republic of Kazakhstan. For the processing of nickel-poor nickel ores, it is of great importance to obtain optimal technological and technical and economic indicators that ensure low cost of nickel in the resulting product.

Ferrous metallurgy has been and remains one of the main types of production activities that enables humanity to extract, process and produce basic equipment for all types of activities. The growth of ore production as well as the reduction in world reserves of the raw material base have lead to the search for effective methods of processing and preparation of waste for metallurgical processing. The mining and metallurgical sector of the Republic of Kazakhstan, which has its an integrated mining and metallurgical complex with its own coal, iron ore, and energy base, uses iron ores from several deposits. It also includes ash and sludge storage tanks, which store valuable metallurgical waste, such as converter production sludge, rolling scale, and others, the use of which is hindered by the presence of certain harmful impurities in the composition (a rather high content of non-ferrous metals, especially zinc, a high content of oils, etc.). These valuable technological wastes require additional research that may contribute to their use as a charge or as iron-containing components of the charge. Based on the urgency of the tasks of dephosphorylation of iron ores and utilization of human-made waste (converter sludge and rolling scale), studies were conducted to try to eliminate existing problems. The results of the research work make it possible to obtain metals based on prepared pellets with a significantly low phosphorus content; this will enable the use of an oiled rolling scale and converter sludge for the production of a metalized product for steel smelting. The resulting metalized products make it possible to dispose of scale and converter sludge by 70%, and the degree of iron extraction exceeds existing methods by 1–3.5% (92.1–94% vs. 95.6%).

In the electrometallurgy of manganese alloys, viscosity has an important effect on the production indicators from the physicochemical properties of slag. During the smelting of manganese alloys, the main amount of heat spent on reduction reactions is released due to the current passing through the liquid slag phase, since the resistance of the latter, depending on the composition, affects the completeness of the reduction of manganese from melts. In the case of refined ferromanganese by the silicothermic method, the vast majority of silicon of silicomanganese is refined with higher manganese oxides or it is burned out due to oxygen in the air. The paper presents the results of thermophysical properties of slags representing the FeO - MnO - CaO - Al2O3 - SiO2 system. Laboratory experiments were carried out on synthetic slags by varying the slag basicity CaO / SiО2 = 1.5 - 1.9 and the concentration of Al2O3 = 5 - 15%. As a result, graphs of the dependence of these properties on temperature values are constructed, the activation energies of the viscous flow are calculated and the phase compositions of the experimental slags are determined using a mathematical model of the diagram of the FeO - MnO - CaO - Al2O3 - SiO2 system. Thus, an increase in the concentration of aluminum oxide against its usual level, changing the basicity of the slag, significantly affected the physicochemical properties of the slag and thereby contributes to the adjustment of the parameters of the electric melting process. At the same time, it is advisable to study the interaction of some Physical chemical properties of slags on the melting conditions of manganese ferroalloys in relation to the composition of slags.

The article presents the results of a study of the thermodynamic-diagram analysis of the Cr-Si-Al-C multicomponent system, where, on the basis of thermodynamic data, the boundary ternary systems of the basic four-component Cr-Si-Al-C system are constructed. As a result, the components of the condensed phases of a multicomponent system were determined. Descriptions are given for each of the defined phases, with the help of which it is possible to create an accurate model of the general system of compositions of chromium-containing melts with the calculation of their normative phase compositions. Triangles of the Cr-Si-Al-C system have been established, modulating the compositions of the resulting compositions of metal products during the smelting of the aluminosilicochrome alloy using high-ash coals. As a result of modeling, the main components of the phase of three-component systems Al-Cr-C, Cr-Si-C, were revealed. Volumes and color integrals indicating condensed and gaseous phases are determined. The technology of obtaining silicon-aluminum alloys is based on the reduction of oxides from the ash of high-ash coal with its own carbon in ore-thermal furnaces.