Improvements in the spray application of plant protection products enhance agricultural sustainability by reducing environmental contamination, but by increasing food quality and human safety. Currently, Unmanned Aerial Vehicles (UAVs) are raising interest in spray applications in 3D crops. However, operational configurations of UAV-spray systems need further investigation to maximise the deposition in the canopy and minimise the off-target losses. Our experimental research focused on investigating the effects on the canopy spray deposition and coverage due to different UAV-spray system configurations. Twelve configurations were tested under field conditions in an experimental vineyard (cv. Barbera), derived from the combination of different UAV flight modes (band and broadcast spray applications), nozzle types (conventional and air inclusion), and UAV cruise speeds (1 and 3 m s^-1). Also, the best treatment, among those tested, by using the UAV-spray system and a traditional airblast sprayer were compared. The data was analysed by testing the effects of the three operational parameters and their two- and three-way interactions by means of linear mixed models. The results indicated that the flight mode deeply affects spray application efficiency. Compared to the broadcast spray modes, the band spray mode was able to increase the average canopy deposition from 0.052 to 0.161 μL cm^-2 (+ 309 %) and reduce the average ground losses from 0.544 to 0.246 μL cm^-2 (- 54 %). The conventional airblast sprayer, operated at a low spray application rate, showed higher canopy coverage and lower ground losses in comparison to the best UAV-spray system configuration.

Spray drift assessment encompasses classification of the capacity of each sprayer/technology/setting combination to reduce or avoid the spray drift risk, as well as drift measurement to define buffer zones mandated during pesticide application. Compounding the challenge of these tasks is the great variability of field evaluation results from environmental conditions, spray application technology, canopy structure, and measurement procedures. This study, performed in Spanish context, evaluates the effects of different parameters on comparative measurements of ground and airborne spray drift employing the ISO22866:2005 protocol. Four configurations of air blast sprayers, derived from two fan airflow rates and two nozzle types (conventional and air-induction), were tested in orchard and vineyard at late growth stage. Spray drift curves were obtained, from which corresponding Drift Values (DVs) were calculated using an approximation of definite integral. Both sprayer settings and environmental variables statistically affect spray drift total amounts and result variability. PCA analysis showed that nozzle type and wind speed characteristics explained 51% and 24% of the variance, respectively. In particular, mean wind direction influence ground sediments (Pr < 0.01) and maximum wind speed strongly influence airborne drift value (Pr < 0.0001). The wind characteristics concealed the influence of adopted fan airflow rates on final spray drift assessment results. The effect of uncontrollable environmental conditions makes objective and comparative tests difficult.

The pulse width modulation (PWM) spray system is the most advanced technology to obtain variable rate spray application without varying the operative sprayer parameters (e.g. spray pressure, nozzle size). According to the precision agriculture principles, PWM is the prime technology that allows to spray the required amount where needed without varying the droplet size spectra which benefits both the uniformity of spray quality and the spray drift reduction. However, some concerns related to the effect of on–off solenoid valves and the alternating on/off action of adjacent nozzles on final uneven spray coverage (SC) have arisen. Further evaluations of PWM systems used for spraying 3D crops under field conditions are welcomed. A tower-shaped airblast sprayer equipped with a PWM was tested in a vineyard. Twelve configurations, combining duty cycles (DC: 30, 50, 70, 100%) and forward speeds (FS: 4, 6, 8 km h⁻¹), were tested. Two methodologies, namely field-standardized and real field conditions, were adopted to evaluate the effect of DC and FS on (1) SC variability (CV%) along both the sprayer travel direction and the vertical spray profile using long water sensitive papers (WSP), and (2) SC uniformity (I_U, index value) within the canopy at different depths and heights, respectively. Furthermore, the SC (%) and deposit density (Nst, no stains cm⁻²), determined using short WSP, were used to evaluate the spray application performances taking into account the spray volumes applied. Under field-controlled conditions, the pulsing of the PWM system affects both the SC variability measured along the sprayer travel direction and along the vertical spray profile. In contrast, under real field conditions, the PWM system does not affect the uniformity of SC measured within the canopy. The relationship between SC and N_st allowed identification of the ranges of 200–250 and 300–370 l ha⁻¹ as the most suitable spray volumes to be applied for insecticide and fungicide plant protection products, respectively.

Pneumatic sprayers are widely used in vineyards due to their very fine droplet size, which makes the drift risk to become an important problem to be considered. The aim of this study was to assess the effect of the spout diameter at the release point on the spray droplet size and uniformity achieved for different liquid flow rates (LFR) and air flow rates (AFR). A test bench was developed to simulate a real pneumatic sprayer under laboratory conditions, and it was empirically adjusted to match the air pressure conditions as closely as possible to real working conditions. Two positions of insertion of the liquid hose, the conventional position (CP) and an alternative position (AP), were tested for three LFRs, 1.00, 1.64, and 2.67Lmin-1, and four AFRs, 0.280, 0.312, 0.345, and 0.376m3s-1. The air speed decrease between the two insertion points of the liquid hose was measured. A Malvern SprayTec® instrument was used to measure the droplet size, and the D50, D10, and D90 parameter values were obtained. The relative SPAN factor (RSF) was also calculated. A model to predict variations in D50 was fitted using the aforementioned parameters. The results show that variations in the diameter of the spout significantly change the droplet size, producing a mean increase of 59.45% in D50 and similar increases in D10 and D90. The model developed to predict variations in D50 has a very high degree of accuracy (R2=0.945). The relative decrease in the air speed along the spout did not present significant differences for the different airflow rates tested. The results of the study show that the droplet size produced in pneumatic spraying can be modified easily by varying the air spout dimensions. This should be taken into account by manufacturers from a design point of view.

This study assessed spray drift generated by sprayer settings commonly used for pesticide application in poplar plantations (Populus spp.). Tests were conducted per the ISO 22866 methodology using a mounted air-assisted sprayer (Tifone VRP600) equipped with a swivel-cannon air conveyor (model Cannone 50S). Trials evaluated sprayer settings, combinations of nozzle types, airflow rates, and air direction in both adult and young poplar plantations. Overall, spray drift amounts registered downwind of poplar plantations were less than those obtained to derive reference drift curves during the EU Plant Protection Product registration process that used late-growth-stage fruit crops. In the adult poplar plantation, Venturi nozzles (TVI 8004 red) yielded the highest drift reductions compared to reference sprayer setting, especially at distances farthest from the sprayed area (86% between 40 and 47m). Highest total drift reductions were achieved when conventional nozzles (1.81mm ceramic disc-core) were combined with their spray direction modified for an inclined cannon spray unit. Alternatively, the young poplar plantation showed no drift reduction for distances farthest from the sprayed area, regardless of sprayer settings, which likely resulted from lower foliage density and widely-spaced rows. Yet, both Venturi nozzles combined with high fan flow rates and conventional nozzles combined with reduced fan flow rate showed total spray drift reductions of over 70% within the downwind sampling area. These experimental results represent the first set of data on spray drift amounts in poplar plantations, which is key for defining the reference curves and best practices to reduce spray drift in tall tree plantations.