Biopolymer-based packaging is emerging as a sustainable replacement for conventional plastic materials. Significant challenges like scalability, machinability, and mechanical properties are preventing biopolymers from industrially advancing despite their sustainable advantages. Also, the usage of materials in packaging is limited due to their toxicity, the degradation products, and their migration properties. Nanocomposite materials and active packaging methods with the antimicrobial agents showed novel advances with enhanced performance. However, these advances frequently increase the complexity and cost of production. For an assessment of their safe and efficient usage, knowledge gaps on the effects of biopolymer migration and degradation on the environment and human health should be addressed. These challenges, which involve enhanced material characteristics, reducing costs, and aligning regulations, demand interdisciplinary methods. This review explores the prospects for sustainable innovation in packaging by examining the challenges and potential solutions associated with the development of biopolymer-based materials.

In the present study, the ability for novel carbon microspheres (CMs) derived from date palm (Phoenix dactylifera) biomass using a hydrothermal carbonization (HTC) process and activated using phosphoric acid to remove methylene blue dye was investigated. Three types of palm-based wastes (seeds, leaflet, and inedible crystallized date palm molasses) were used and converted to CMs via the HTC process. The prepared samples were then activated using phosphoric acid via the incipient wetness impregnation method. The CMs samples before and after activation were analyzed using scanning electron microscopy (SEM), elemental analysis and scanning (CHNS), and the Fourier transform infrared (FTIR) and Brunauer–Emmet–Teller (BET) methods. The samples exhibited high BET surface areas after activation (1584 m²/g). The methylene blue adsorption results showed good fitting to the Langmuir, Fruendlich, and Temkin isotherm models for all activated samples. The maximum adsorption capacity achieved was 409.84 mg/g for activated CM obtained from the palm date molasses, indicating its high potential for application as a dye-based adsorption material.

In this study, a new epoxidized oil from Citrullus colocynthis seed oil (CCSO) was obtained for a potential application in the formulation of polyurethane coatings. Initially, the fatty acid composition of CCSO was determined by gas chromatography–mass spectrometry (GC–MS). Subsequently, the epoxidation of CCSO was performed with in situ generated peracetic acid, which was formed with hydrogen peroxide (30 wt.%) and glacial acetic acid and catalyzed with sulfuric acid. The reaction was continued at a molar ratio of 1.50:1.0 of hydrogen peroxide to double bond (H₂O₂:DB) for 6 h at a controlled temperature of 60 °C. The resulting epoxidized oil was then used to produce a bio-based polyol by hydroxylation. The molar ratio of epoxy groups to methanol and distilled water was maintained at 1:11:2, and the reaction was carried out for 2 h at a controlled temperature of 65 °C. The major functional groups of the epoxidized oil and its polyol were validated by Fourier-transform infrared (FT-IR) and proton nuclear magnetic resonance (¹H NMR) spectroscopies. A polyurethane (PU) coating was produced from the synthesized polyol and 3HDI isocyanurate, keeping the molar ratio of NCO:OH at 1:1. The resulting PU coating was then applied to glass and aluminum panels (Al 1001). After the film was cured, the properties of the PU coating were evaluated using various techniques including pencil hardness, pendulum hardness, adhesion, gloss, chemical resistance, and EIS tests. The results show that the PU coating obtained from CCSO is a promising new raw material for coating applications.

Conductive plastics are made by placing conductive fillers in polymer matrices. It is known that a conductive filler in a binary polymer blend with a co-continuous morphology is more effective than in a single polymer, because it aids the formation of a ‘segregated conductive network’. We embedded a relatively low-cost conductive filler, aluminium nano platelets, in a 60/40 PBT/PET polymer blend. While 25 vol.% of the Al nanoplatelets when placed in a single polymer (PET) gave a material with the resistivity of an insulator (10¹⁴ Ωcm), the same Al nano platelets in the 60/40 PBT/PET blend reduced the resistivity to 7.2 × 10⁷ Ωcm, which is in the category of an electrostatic charge dissipation material. While PET tends to give amorphous articles, the 60/40 PBT/PET blends crystallised in the time scale of the injection moulding and hence the conductive articles had dimensional stability above the T_g of PET.

The removal of lead metals from wastewater was carried out with carbon microspheres (CMs) prepared from date palm leaflets using a hydrothermal carbonization process (HTC). The prepared CMs were subsequently activated with phosphoric acid using the incipient wetness impregnation method. The prepared sample had a low Brunauer–Emmet–Teller (BET) surface area of 2.21 m²·g⁻¹, which increased substantially to 808 m²·g⁻¹ after the activation process. Various characterization techniques, such as scanning electron microscopy, BET analysis, Fourier transform infrared, and elemental analysis (CHNS), were used to evaluate the morphological structure and physico-chemical properties of the CMs before and after activation. The increase in surface area is an indicator of the activation process, which enhances the absorption properties of the material. The results demonstrated that the activated CMs had a notable adsorption capacity, with a maximum adsorption capacity of 136 mg·g⁻¹ for lead (II) ions. This finding suggests that the activated CMs are highly effective in removing lead pollutants from water. This research underscores the promise of utilizing activated carbon materials extracted from palm leaflets as an eco-friendly method with high potential for water purification, specifically in eliminating heavy metal pollutants, particularly lead (II), contributing to sustainability through biomass reuse.

The aim of this study is to propose a successful method for the treatment of water contaminated by pharmaceutical pollutants through homogeneous photocatalysis in the presence of decatungstate ions (W₁₀O₃₂⁴⁻). Sulfamethazine (SMZ), a sulfonamide antibiotic, was used as a model molecule. The results showed that SMZ could be effectively degraded with this process under simulated solar irradiation. SMZ degradation kinetics were studied with different dioxygen and SMZ concentrations, pH values, and photocatalyst masses. Optimal conditions were determined to be pH 7, [Na₄W₁₀O₃₂] = 0.33 g/L, and [SMZ] = 13.9 mg/L under the aerated condition, resulting in 85% SMZ degradation in 240 min, using a 36W-UVA/UVB light source. Hydroxyl radicals were identified as the major contributors to SMZ elimination. Four photoproducts identified with high-performance liquid chromatography coupled with mass spectrometry were formed by the cleavage of the sulfonamide bond and the hydroxylation of both the aromatic ring and pyrimidine moiety. SMZ was completely mineralized after 90 h of irradiation in the presence of decatungstate anions. These results provided a mechanism for the photocatalytic degradation of SMZ in an aqueous solution. To sustain this mechanism, theoretical studies were carried out using density functional theory calculations. This involved Fukui functional analyses, including ring hydroxylation, C-S bond cleavage, and molecular rearrangement processes.