Hydrodynamic Cavitation (HC) is a highly turbulent, unsteady, multi-phase flow that has been useful in many processing applications like wastewater treatment and process intensification and hence needs to be studied in detail. The aim of this study is to investigate the mechanisms driving HC inside a Venturi tube using numerical simulations. The numerical simulations are conducted in the form of both two-dimensional (2D) and three-dimensional (3D) simulations using the Detached Eddy Simulation (DES) model database to simulate the cavitation-turbulence interplay, and the results are validated against high-fidelity experimental data. Initial 2D calculation results show that though URANS models are able to show unsteady cavitation, they are unable to reproduce the correct cavity morphology while the DES models reproduce the cavity morphology accurately. After extending to 3D simulations and the resulting vorticity budget analysis highlight the cavitation-vortex interactions and show the domination of velocity gradients and the growth and shrinking of the fluid element terms over the baroclinic torque for vortex production. Finally, localized scale comparisons are conducted to evaluate the model's ability to simulate the cavitation-turbulence interaction. It is observed that the 3D DES simulations are able to predict accurately the cavitation-turbulence interaction on a localized scale for turbulence properties like Reynolds shear stress and Turbulent Kinetic Energy (TKE), emphasizing the 3D effects of turbulence and their influence on the cavitating flow. However, significant discrepancies continue to exist between the numerical simulations and experiments, near the throat where the numerical simulations predict a thinner cavity. Therefore, this study offers new insights on simulating HC and highlights the bottleneck between turbulence model development and accurate simulations of HC to provide a reference for improving modeling accuracy.
The objective of this paper is to experimentally and numerically investigate the transient cavitation flow during the startup process of mixed flow pump with emphasis on studying the influence of blade numbers. The transient cavitation simulation was studied based on the improved SST k–ω turbulence model and the Zwart cavitation model. Firstly, in order to obtain the relationship between transient flow rate and the variation of rotational speed at startup, a theoretical analysis based on the fast transients of centrifugal pump was first applied to mixed flow pump and was verified by the current experiment study. Subsequently, the influence of blade number on the cavitation flow in the startup was studied. It is found that the transient cavitation could be classified into four stages regardless of the number of blades: no cavitation stage, the cavitation growth stage, the cavitation reduction stage and the cavitation stabilization stage. However, the blade number does have an impact on the spatial-temporal evolution of cavitation. More specifically, when the blade number increases, the initial cavitation appeared lately, the coverage area of the triangular cavitation cloud and sheet cavitation both decreased, and the increase in blade number has a better inhibitory effect on the sheet cavitation at the cavitation growth stage, and can make sheet cavitation disappear more quickly at the cavitation reduction stage.
The influence of inflow angle on the stall characteristics of a vertical axial flow pump is investigated numerically by solving the unsteady Reynolds-averaged Navier–Stokes equations. The study predicts both performance parameters and internal flow structures under varying inflow conditions. It is found that as the deflection angle decreases, both the critical and deep stall points shift toward higher flow rates. For the −30° scheme, the design efficiency and design head decrease by 16.27% and increase by 19.59%, respectively, compared to the 0° scheme. As stall develops, an axisymmetric blockage region forms at the impeller inlet, which reduces axial velocity and increases the impeller’s angle of attack. Under design conditions, a smaller deflection angle exacerbates boundary layer separation near the blade leading edge, thereby weakening the local work capacity and intensifying turbulent dissipation. Furthermore, although a reduced deflection angle promotes an earlier onset of stall, it also leads to a decrease in the instability intensity of the stall flow field. These results reveal a critical trade-off: while a smaller deflection angle promotes an earlier stall onset, it effectively mitigates the intensity of stall instability, providing crucial guidance for optimizing the hydraulic design and operational stability of vertical axial flow pumps.