Lignocellulosic biomass (LCB)-based thermal insulation materials available in the market are more expensive than conventional ones and consist mainly of wood or agricultural bast fibers which are primarily used in construction and textile industries. Therefore, it is crucial to develop LCB-based thermal insulation materials from cheap and available raw materials. The study investigates new thermal insulation materials from locally available residues of annual plants like wheat straw, reeds and corn stalks. The treatment of raw materials was performed by mechanical crushing and defibration by steam explosion process. Optimization of thermal conductivity of the obtained loose-fill thermal insulation materials was investigated at different bulk density levels (30–45–60–75–90 kg m−3). The obtained thermal conductivity varies in range of 0.0401–0.0538 W m−1 K−1 depending on raw material, treatment mode and a target density. The changes of thermal conductivity depending on density were described by the second order polynomial models. In most cases, the optimal thermal conductivity was revealed for the materials with the density of 60 kg m−3. The obtained results suggest the adjustment of density to achieve an optimal thermal conductivity of LCB-based thermal insulation materials. The study also approves the suitability of used annual plants for further investigation towards sustainable LCB-based thermal insulation materials.
In the current decade, based on the European Green Deal, new challenges of the wood-based panel industry have arisen, seeking for formaldehyde-free bio-based adhesives and broadening raw lignocellulosics. In order to contribute to the potential solution to the challenges, binder-less boards of steam-exploded (SE 220 °C/2 min) hemp shives and wheat straw were investigated. The objective of this study was to find out the optimal hot-pressing conditions in terms of temperature (150–200 °C) and time (5–16 min) for the boards with three density levels (800–1000–1200 kg·m−3). An experimental design was created and the influence of the variables on binder-less panels were evaluated using a randomized central composite design of the response surface methodology. Water absorption (WA) and thickness swelling (TS) during 24 h, modulus of elasticity (MOE), and modulus of rupture (MOR) in bending test, internal bonding (IB), and Fourier-transform infrared spectroscopy were determined for the obtained boards. Each detected physical-mechanical property of the obtained boards was described by statistical models being different at each density level. The optimal conditions of the obtained binder-less boards were different depending on the raw material and density. For example, the optimal conditions of the boards from SE wheat straw with a density of 800 kg m−3 were found at T = 220 °C and t = 15 min, with the achieved properties of WA = 53%, TS = 4%, MOE = 2750 N mm−2, MOR = 15.5 N mm−2, and IB = 0.64 N mm−2. Based on the achieved properties at the optimal conditions, the boards meet the requirements of the conventional particleboard Type P3 according to EN 312.
The preparation of self-binding lignocellulosic fibreboards has been investigated. Different high-density fibreboards (HDF) were hot-pressed based on a mixture of grey alder (Alnus incanaL. Moench) wood chips processed by steam explosion auto-hydrolysis (SE) and 15% or 25% lignin content from three different industrial sources: softwood kraft lignin (SWKL), soda wheat straw lignin (SoWhStL) and hydrolysis wheat straw lignin (HWhStL). Density, thickness swelling (TS) after immersion in water for 24 h, modulus of rupture (MOR), modulus of elasticity (MOE) and strength of internal bond (IB) of the board samples were determined. The amount (15% or 25%) and moisture content (MC) (18±1% or 5±2%) of the added lignin affected all the tested properties of the HDF except for density. However, the kind of the added lignin affects the obtained fibreboard more significantly compared to the control sample made without an admixture of lignin. In some cases, the tested values were diminished to half. The tested properties of the HDF samples produced with SoWhStL or HWhStL are compatible with standard requirements for medium-density fibreboard (MDF) for general use under dry conditions (EN 622-5, MDF), however, it depends on the lignin amount and MC.
Toxic formaldehyde emissions, and the necessity to reduce the consumption of petrochemicals, stimulates the development of environmentally friendly adhesives. The aim of this research was to study, for the first time, the possibility of using condensed tannins (CTs)-rich extracts from grey alder (Alnus incana) and black alder (Alnus glutinosa) bark in the production of particleboards and plywood adhesives. The chemical structure, composition, and molecular weight of the CTs were identified by a 13C-NMR and TOF-MS analysis. Three innovative adhesive systems were studied: CTs-phenol-formaldehyde (CTs-PF) resin; a CTs-polyethyleneimine (PEI) adhesive system; and CTs–PEI combined with an ultra-low emitting formaldehyde resin (ULEFR)—CTs–PEI–ULEFR. The results showed that CTs-PF resin has properties close to commercial PF resin, and the formaldehyde emission was twice lower. CTs–PEI bonded particleboards corresponded to the requirements of the EN 312:2010 standard for particleboards in dry conditions (Type P2). CTs–PEI–ULEFR, with a 40–60% substitution of ULEFR by CTs–PEI, had adhesive properties very close to ULEFR; the plywood shear strength fit the requirements of the EN 314-2:1993 standard for application in internal and external system conditions. The introduction of extracted alder bark residues microparticles into the composition of the adhesive system showed their positive potential for application as a filler.
Bone fractures and bone defects affect millions of people every year. Metal implants for bone fracture fixation and autologous bone for defect reconstruction are used extensively in treatment of these pathologies. Simultaneously, alternative, sustainable, and biocompatible materials are being researched to improve existing practice. Wood as a biomaterial for bone repair has not been considered until the last 50 years. Even nowadays there is not much research on solid wood as a biomaterial in bone implants. A few species of wood have been investigated. Different techniques of wood preparation have been proposed. Simple pre-treatments such as boiling in water or preheating of ash, birch and juniper woods have been used initially. Later researchers have tried using carbonized wood and wood derived cellulose scaffold. Manufacturing implants from carbonized wood and cellulose requires more extensive wood processing—heat above 800 °C and chemicals to extract cellulose. Carbonized wood and cellulose scaffolds can be combined with other materials, such as silicon carbide, hydroxyapatite, and bioactive glass to improve biocompatibility and mechanical durability. Throughout the publications wood implants have provided good biocompatibility and osteoconductivity thanks to wood’s porous structure.
The present study evaluates the mold fungal resistance of newly developed loose-fill thermal insulation materials made of wheat straw, corn stalk and water reed. Three distinct techniques for the processing of raw materials were used: mechanical crushing (Raw, ≤20 mm), thermo-mechanical pulping (TMP) with 4% NaOH and steam explosion pulping (SEP). An admixture of boric acid (8%) and tetraborate (7%) was applied to all processed substrates due to their anti-fungal properties. The fourth sample group was prepared from SEP substrates without added fungicide (SEP*) as control. Samples from all treatments were separately inoculated by five different fungal species and incubated in darkness for 28 days at 28 °C and RH > 90%. The highest resistance to the colonization of mold fungi was achieved by TMP and SEP processing, coupled with the addition of boric acid and tetraborate, where molds infested only around 35% to 40% of the inoculated sample area. The lowest mold fungi resistance was detected for the Raw and SEP* samples, each ~75%; they were affected by rich amount of accessible nutrients, suggesting that boric acid and tetraborate additives alone did not prevent mold fungal growth as effectively as in combination with TMP and SEP treatments. Together, the achieved fungal colonization scores after combined fungicide and pulping treatments are very promising for the application of tested renewable materials in the future development of thermal insulation products.