This paper presents a flame retardant 4 (FR4)-based electromagnetic scanning micromirror, which aims to overcome the limitations of conventional microelectromechanical systems (MEMS) micromirrors for the large-aperture and low-frequency scanning applications. This micromirror is fabricated through a commercial printed circuit board (PCB) technology at a low cost and with a short process cycle, before an aluminum-coated silicon mirror plate with a large aperture is bonded on the FR4 platform to provide a high surface quality. In particular, an electromagnetic angle sensor is integrated to monitor the motion of the micromirror in real time. A prototype has been assembled and tested. The results show that the micromirror can reach the optical scan angle of 11.2 with a low driving voltage of only 425 mV at resonance (361.8 Hz). At the same time, the signal of the integrated angle sensor also shows good signal-to-noise ratio, linearity and sensitivity. Finally, the reliability of the FR4 based micro-mirror has been tested. The prototype successfully passes both shock and vibration tests. Furthermore, the results of the long-term mechanical cycling test (50 million cycles) suggest that the maximum variations of resonant frequency and scan angle are less than 0.3% and 6%, respectively. Therefore, this simple and robust micromirror has great potential in being useful in a number of optical microsystems, especially when large-aperture or low-frequency is required.
30 October 2017 in Journal of Micromechanics and Microengineering
This work presents an electromagnetic scanning mirror integrated with blazed grating and an angle sensor for a near infrared micro spectrometer. This device is fabricated on an aluminum coated 7.9° off-oriented (1 1 1) silicon substrate by utilizing the micro-electro-mechanical systems (MEMS) technology. The proposed MEMS electromagnetic scanning grating mirror not only provides high diffraction efficiency by integrating blazed grating, but also realizes the closed-loop control of the scanning angle by designing an angle sensor during the mirror scanning. Finally, in order to verify the effectiveness of this proposed device, the near infrared micro spectrometer is presented. The use of this MEMS electromagnetic scanning grating mirror allows the near infrared micro spectrometer to span a spectral range of 800 nm–1800 nm accurately. Based on this configuration, the near infrared micro spectrometer is extremely simple and only one single InGaAs photodetector is achieved, instead of a detector array.
This paper presents a dispersive near-infrared spectrometer with features of miniaturization, portability and low cost. The application of a resonantly-driven scanning grating mirror (SGM) as a dispersive element in a crossed Czerny–Turner configuration enables the design of a miniaturized spectrometer that can detect the full spectra using only one single InGaAs diode. In addition, a high accuracy recalculation is realized, which can convert time-dependent measurements to spectrum information by utilizing the deflection position detector integrated on SGM and its associated closed-loop control circuit. Finally, the spectrometer prototype is subjected to a series of tests to characterize the instrument’s performance fully. The results of the experiment show that the spectrometer works in a spectral range of 800 nm–1800 nm with a resolution of less than 10 nm, a size of 9 × 7 × 7 cm3, a wavelength stability better than ±1 nm and a measuring time of less than 1 ms. Furthermore, the power consumption of the instrument is 3 W at 5 V DC, and the signal-to-noise ratio is 3267 at full scale. Therefore, this spectrometer could be a potential alternative to classical spectrometers in process control applications or could be used as a portable or airborne spectroscopic sensor.
Based on the scanning grating mirror we developed, this paper presents a method of the precise control of a scanning grating mirror and of high-speed spectrum data detection. In addition, the system circuit of the scanning grating mirror control and spectrum signal detecting is designed and manufactured in this paper. The mirror control system includes a drive generator module, an amplitude detection module, a feedback control module, and a variable gain amplification (VGA) module; the detecting system includes a field programmable gate array (FPGA) main control module, a synchronous trigger module, an analog-digital conversion (ADC) module, and a universal serial bus (USB) interface module. The final results of the experiment show that the control system has successfully realized the precision control of the swing of the scanning grating mirror and that the detecting system has successfully realized the high-speed acquisition and transmission of the spectral signal and the angle signals. The spectrum has been reconstructed according to the mathematical relationship between the wavelength λ and the angle β of the mirror. The resolution of the spectrometer reaches 10 nm in the wavelength range of 800–1800 nm, the signal-to-noise ratio (SNR) of the spectrometer is 4562 at full scale, the spectrum data drift is 0.9% in 24 h, and the precision of the closed loop control is 0.06%.
Based on the scanning grating mirror developed by us, this paper presents a method for precise control of the scanning grating mirror and high-speed spectrum data acquisition. In addition, a system circuit of the scanning grating mirror control and a spectrum signal acquisition system were designed and manufactured. The final results of the experiment show that the control system successfully allowed the precise control of the swing of the scanning grating mirror and the acquisition system successfully carried out the high-speed acquisition and transmission of the spectrum and angle data. The spectrum detection range of the NIR spectrometer was 80–2532 nm. The overall resolution of the spectrum was better than 12 nm.