Bilayer nanofiber membranes with enhanced adsorption and mechanical properties were produced by combining a layer of polyacrylonitrile (PAN) functionalized with metal oxides (MO) of ZnO or TiO₂ with a layer of chitosan (CS) via consecutive electrospinning. The adsorption properties of the bilayer PAN/MO–CS nanofiber membranes against lead (Pb(II)) and cadmium (Cd(II)) ions were investigated, including the effects of the solution pH, initial ion concentrations, and interaction time. The integration of a CS layer into PAN/MO nanofibers increased the adsorption capacity of lead by 102% and cadmium by 405%, compared to PAN/MO single layer. The nonlinear optimization method showed that the pseudo-second-order kinetic model and Langmuir isotherm equation better described the adsorption results. More importantly, the incorporation of a supportive CS nanofiber layer enhanced the tensile strength of PAN/MO–CS bilayer by approximately 68% compared to the PAN/MO single layer, owing to the strong interaction between the fibers at the interface of the two layers.

Artificial implants are very essential for the disabled as they are utilized for bone and joint function in orthopedics. However, materials used in such implants suffer from restricted mechanical and tribological properties besides the difficulty of using such materials with complex structures. The current study works on developing a new polymer green composite that can be used for artificial implants and allow design flexibility through its usage with 3D printing technology. Therefore, a natural filler extracted from corn cob (CC) was prepared, mixed homogeneously with the Polylactic-acid (PLA), and passed through a complete process to produce a green composite filament suit 3D printer. The corn cob particles were incorporated with PLA with different weight fractions zero, 5%, 10%, 15%, and 20%. The physical, mechanical, and tribological properties of the PLA-CC composites were evaluated. 3D finite element models were constructed to evaluate the PLA-CC composites performance on a real condition implant, hip joints, and through the frictional process. Incorporating corn cob inside PLA revealed an enhancement in the hardness (10%), stiffness (6%), compression ultimate strength (12%), and wear resistance (150%) of the proposed PLA-CC composite. The finite element results of both models proved an enhancement in the load-carrying capacity of the composite. The finite element results came in line with the experimental results.

Off-the-shelf hip joints are considered essential parts in rehabilitation medicine that can help the disabled. However, the failure of the materials used in such joints can cause individual discomfort. In support of the various motor conditions of the influenced individuals, the aim of the current research is to develop a new composite that can be used as an acetabular liner inside the hip joint. Polylactic acid (PLA) can provide the advantage of design flexibility owing to its well-known applicability as a 3D printed material. However, using PLA as an acetabular liner is subject to limitations concerning mechanical properties. We developed a complete production process of a natural filler, i.e., date pits. Then, the PLA and date pit particles were extruded for homogenous mixing, producing a composite filament that can be used in 3D printing. Date pit particles with loading fractions of 0, 2, 4, 6, 8, and 10 wt.% are dispersed in the PLA. The thermal, physical, and mechanical properties of the PLA–date pit composites were estimated experimentally. The incorporation of date pit particles into PLA enhanced the compressive strength and stiffness but resulted in a reduction in the elongation and toughness. A finite element model (FEM) for hip joints was constructed, and the contact stresses on the surface of the acetabular liner were evaluated. The FEM results showed an enhancement in the composite load carrying capacity, in agreement with the experimental results.