The main objective of this article is to provide new information on the effects of mechanical pretreatment of AZ80 magnesium alloy ground with SiC emery papers of different grain sizes on the plasma electrolytic oxidation (PEO) process and corrosion properties of AZ80 in 0.1 M NaCl solution. Then, the roughness of the coated samples was measured by confocal microscopy. The corrosion properties of the ground and coated surfaces were determined by potentiodynamic polarization (PDP) within 1 h of exposure, and electrochemical impedance spectroscopy (EIS) was performed during 168 h of exposure at laboratory temperature. Consequently, the obtained results of the PDP measurements were evaluated by the Tafel analysis and the EIS evaluation was performed by the equivalent circuit analysis through Nyquist diagrams. The morphology and structure of PEO coatings were observed by scanning electron microscopy (SEM) through the secondary imaging technology, and the presence of certain elements in PEO coatings was analyzed by EDS analysis.

Magnesium alloys possess a high strength-to-density ratio, thereby increasingly being utilized as lightweight structural materials in a range of industrial applications. Nevertheless, to compete with established materials like aluminum alloys, it is essential to understand the corrosion behavior of Mg and its alloys, as their high reactivity hampers industrial application. The addition of Ca to wrought Mg-Al alloys has gained attention for its ability to improve mechanical properties while also enhancing processing behavior. However, the wide range of alloy compositions within the class of Mg-Al-Ca alloys results in a variety of different corrosion properties. Consequently, this study contributes by investigating the corrosion behavior of two Mg-Al-Ca alloys, highlighting the influence of chemical composition and microstructure.

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This study investigates the fabrication and characterization of binary Ti-Si and Ti-Al thin-film metallic glasses (TFMGs) deposited via electron beam evaporation on cp Ti and Si substrates. X-ray diffraction confirmed the amorphous structure of the Ti₈₉Si₁₁ and Ti₅₅Al₄₅ thin films. AFM revealed differences in surface roughness, with Ti₈₉Si₁₁ exhibiting a smoother surface (Ra = 0.9 nm) than Ti₅₅Al₄₅ (Ra = 1.6 nm), likely due to differences in atomic size mismatch, heat of mixing, and potential oxidation effects. Electrochemical tests in Hank’s solution demonstrated the superior corrosion resistance of Ti₈₉Si₁₁, which had the lowest i_corr (0.123 µA/cm²) and widest passive region compared to Ti₅₅Al₄₅ and reference materials (cp Ti and SS316L). Mechanical properties revealed that both TFMGs exhibit higher indentation hardness and comparable reduced elastic modulus to cp Ti, with Ti₅₅Al₄₅ showing the highest hardness (5.93 ± 0.37 GPa). These findings highlight the potential of Ti-Si and Ti-Al TFMGs as high-performance materials for biomedical coatings.