This article investigates the modification of a carbon steel surface by benzotriazole (BTA), and the structure and properties of the formed layers. Adsorption was studied by surface analytical methods such as X-ray photoelectron spectroscopy (XPS) and reflecting infrared microscopy (FTIR). It has been established that a polymer-like film containing iron-azole complexes that are 2 nm thick and strongly bonded to the metal is formed on the surface as a result of the azole interacting with a steel surface. This film is capable to inhibit uniform and localized corrosion of steel in neutral aqueous electrolytes containing chloride ions. It is shown that the iron-azole layer located at the interface acts as a promotor of adhesion, increasing the interaction of polymeric coatings with the steel surface. Taking into account these properties, the steel pretreatments can be used for improving the anticorrosion properties of polymeric coatings applied for the protection of steel constructions.

This article proposes a method for obtaining stable hydrophobic inhibitor dispersions, where the micelle core contains a hydrophobic solvent, a corrosion inhibitor and an organosilane. Such compositions can be used as polymer-type corrosion inhibitors for low-carbon steel. Using electrochemical methods, corrosion tests and X-ray photoelectron spectroscopy, features of the formation of polymeric layers of hydrophobic organosilicon dispersions were studied.

New hybrid composite coatings (HCCs) on hot-dip galvanized steel (HDGS) were obtained using electrophoresis (cathodic polarization (CP)) and sol–gel technology. For this purpose, a technique for the preparation of a cationic precursor based on TiCl₄ and aminopropyltriethoxysilane was developed. Electrophoresis of the charged particles of the precursor and organosilanes promotes the production of denser sol–gel coatings with improved adhesion. Using scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and electrochemical impedance spectroscopy (EIS) methods, the formation mechanism and protective properties of HCC on galvanized steel were investigated.

The significance of this study arises from the urgent need to develop new corrosion inhibitors for the oil and gas industry. These inhibitors should be synthesized from readily available raw materials and be capable of providing effective protection for steel structures against corrosion when exposed to technological hydrochloric acid solutions over a wide temperature range (20–100 °C). The search for such environmentally acceptable and cost-efficient inhibitors is crucial for improving the durability and operational safety of oilfield equipment under aggressive acidic conditions. A new high-temperature corrosion inhibitor for steel in hydrochloric acid solutions has therefore been developed. The inhibitor, designated CATA, is the product of chemical condensation between cinnamaldehyde and 3-amino-1,2,4-triazole. Its protective action is based on the formation of an organic layer up to 12 nm thick, strongly bound to the steel surface. The results suggest with high probability that this protective film consists of polymeric products formed through chemical transformation of CATA on the corroding metal surface. It was shown that the addition of CATA significantly suppresses the electrode processes of steel, affecting both cathodic and anodic partial reactions as well as the kinetics of hydrogen permeation. Adsorption of CATA on steel is satisfactorily described by the Temkin isotherm. The free energy of adsorption (−ΔG_ads) was determined to be 54 kJ mol⁻¹, which is characteristic of chemisorption. This unique inhibition mechanism enables effective corrosion protection of steel in HCl solutions over a wide temperature range (20–100 °C). Under the most aggressive experimental conditions (2 M HCl, 100 °C), the addition of 10 mM CATA achieved an inhibition efficiency of 99.6%, with a corrosion rate of 3.3 g m⁻² h⁻¹, which represents an outstanding result. Furthermore, for spring steels, even in hot HCl solutions (20–60 °C), CATA strongly suppresses hydrogen uptake and allows complete preservation of their ductility.

The mechanism of the vapor–gas deposition of vinyltrimethoxysilane (VS) and ethylene glycol (EG) from azeotropic solutions is investigated, which allows a reduction of the evaporation temperature of the components of working mixtures. The need for such studies is associated with the development of a new direction in the technology of vapor–gas deposition of polymer coatings. Methods have been developed for monitoring the chemical composition of working solutions in evaporators using optical spectroscopy, which makes it possible to calculate the partial pressures of vapor-phase components. Based on these studies, compositions of working solutions are proposed that allow the equalization of the partial pressures of the components of working mixtures with a large difference in the boiling point. With the aid of vapor–gas deposition, siloxane coatings on low-carbon steel were obtained, the protective properties of which exceeded the treatment with volatile inhibitors of the adsorption type by two to three orders of magnitude. A new method of vapor–gas deposition of non-volatile powder inhibitors on metals is proposed. Chemical compositions of siloxane coatings were determined using XPS, and mechanisms of interaction of VS with the polymerization promoters ethylene glycol and 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP) were proposed.