Nickel-based superalloys are extensively used in high-temperature applications because of their exceptional oxidation and corrosion resistance. However, their performance in aggressive environments containing molten salts, such as Na2SO4 and V2O5, remains a critical challenge. This study investigated the hot corrosion behavior of Inconel 718, Udimet 710, Nimonic 75, and Inconel 625, focusing on the role of the alloying elements in the corrosion layers and degradation mechanisms. The superalloys were exposed to 50/50 wt.% Na2SO4–V2O5 at 900 °C for 8, 48, and 96 h, and their corrosion resistance was evaluated through weight gain measurements, scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS). These results indicate that Mo is a key factor in accelerating degradation, with Inconel 625 exhibiting the highest weight gain owing to the formation of thermally unstable Mo-rich phases. Fe also negatively impacted the stability of the protective scale of Inconel 718, contributing to an increased corrosion rate. In contrast, Nimonic 75 exhibited the best resistance, forming more of the NiCr2O4 spinel phase through the reaction of Cr2O3 with NiO from the high Ni and Cr contents in the corrosive layers. These findings highlight the importance of alloy composition in optimizing corrosion resistance and suggest that using superalloys with lower Mo and Fe contents and higher Cr and Ni concentrations can significantly enhance the durability of superalloys in molten salt environments.
The research described in this paper focuses on the development of an innovative unmanned aerial vehicle (UAV) tailored for a specific mission: detecting the acoustic signature emitted by chainsaws, identifying deforestation, and reporting its location for legality assessment. Various calculations were conducted to determine the optimal solution, resulting in the choice of a fixed-wing UAV. A comparative analysis between tri-rotor and quadcopter systems was performed, leading to the selection of the tri-rotor configuration. The primary objective of this study is to design an innovative hybrid UAV concept with key features including a fixed-wing design and integrated VTOL (vertical takeoff and landing) capability in the experimental model. The aircraft has been constructed using advanced materials such as fiber-reinforced polymer composites, manufactured using both conventional and advanced techniques like continuous fiber additive manufacturing and the use of a polymer matrix. Additionally, the aerodynamic configuration is optimized to achieve a cruise speed of approximately 50 km/h and a flight autonomy exceeding 3 h. The UAV has been equipped with payloads for mounting sensors to collect meteorological data, and crucially, the VTOL system has been optimized to vectorize thrust for improved performance during the transition from hover to cruise flight. This paper details the entire manufacturing and assembly process of the drone, covering both the structural framework and associated electrical installations. A dedicated sound detection system is incorporated into the drone to identify chainsaw noise, with the aim of preventing deforestation.
This paper aims to conduct an acoustic analysis through noise measurements of a hybrid propulsion system intended for implementation on a drone, from which the main noise sources can be identified for further research on noise reduction techniques. Additionally, the noise was characterized by performing spectral analysis and identifying the tonal components that contribute to the overall noise. The propelling force system consists of a micro-turboshaft coupled with a gearbox connected to an electric generator. The propulsion system consists of a micro-turboshaft coupled with a gearbox connected to an electric generator. The electric current produced by the generator powers an electric ducted fan (EDF). The engineturbo-engine was tested in free-field conditions for noise generation at different speeds, and for this, an array of microphones was installed, positioned polarly around the system and near the intake and exhaust. Consequently, based on the test results, the acoustic directivity was plotted, revealing that the highest noise levels are at the front and rear of the engine. The noise level at a distance of 1.5 m from the turboengine exceeds 90 dBA at all tested speeds. Spectral analyses of both the far-field acoustic signals (measured with a polar microphone array) and the near-field signals (microphones positioned near the intake and exhaust) revealed that the primary contributors to the overall noise are the micromotor’s compressor, specifically the gas dynamic phenomena in the fan (BPF and 2× BPF). Thus, it was determined that at the intake level, the main noise contribution comes from the high-frequency components of the compressor, while at the exhaust level, the noise mainly originates from the combustion chamber, characterized by low-frequency components (up to 2 kHz). The findings from this study have practical applications in the design and development of quieter drone propulsion systems. By identifying and targeting the primary noise sources, engineers can implement effective noise reduction strategies, leading to drones that are less disruptive in urban environments and other noise-sensitive areas. This can enhance the acceptance and deployment of drone technology in various sectors, including logistics, surveillance, and environmental monitoring.
A study on the possibility of integrating a micro-turbogenerator system into a multi-rotor UAV platform was performed along with a performance evaluation of the result. This paper presents the design and development of a micro-turbogenerator system constructed from commercially available components and the associated test bench that was needed to validate the system. The goal of the micro-turbogenerator system was to replace the electrical power source (the batteries) of an experimental UAV. Substituting the electrical power source with a hybrid propulsion system has the potential to enhance the UAV’s endurance and functionality, rendering it more versatile and efficient. The hybrid propulsion system involves the use of a commercially available micro-gas turbine that propels an electric generator, supplying the required electrical power for the UAV’s electric propulsion system. Integrating this micro-turbogenerator system ensures a substantial increase in UAV endurance. The test bench was used to assess the performance of the micro-turbogenerator system and formulate a control law necessary for maintaining a balance between the power generated by the system and the power consumed by the UAV. The developed test bench yielded crucial data, including electric power, generated voltage, generator speed, and power consumption (simulating the UAV in this case). During the testing campaign, the variation in the main physical quantities involved in the command and control of the hybrid propulsion system was registered and analyzed. A total power of 700 W was obtained during the tests, which is the maximum that can be registered for maintaining a power of 25 V.
While electric unmanned aerial vehicles (UAVs) offer advantages in noise reduction, safety, and operational efficiency, their endurance is limited by current battery technology. Extending flight autonomy without compromising performance is a critical challenge in UAV system development. Previous studies introduced hybrid micro-turbogenerator architectures, but limitations in control stability and output power constrained their practical implementation. This study aimed to finalize the design and experimental validation of an optimized hybrid power system featuring a micro-turboprop engine mechanically coupled to an upgraded electric generator. A fuzzy logic-based control algorithm was implemented on a single-board computer to enable autonomous voltage regulation. The test bench architecture was reinforced and instrumented to allow stable multi-stage testing across increasing power levels. Results demonstrated stable voltage control at 48 VDC and electrical power outputs up to 3 kW, with an estimated maximum of 3.5 kW at full throttle. Efficiency was calculated at approximately 67%, and analysis of the generator’s KV constant revealed that using a lower KV variant (KV80) could reduce required rotational speed (RPM) and improve performance. These findings underscore the value of adaptive hybridization in UAVs and suggest that tuning generator electromechanical parameters can significantly enhance overall energy efficiency and platform autonomy.
The increasing need to reduce reliance on fossil-derived aviation fuels and mitigate environmental impacts has intensified research into renewable alternatives for aviation energy systems. The growing interest in ethanol-based fuels is primarily driven by their simple oxygen-rich molecular structure and advantageous physicochemical characteristics, yet experimental studies examining their application in hybrid power architectures, including micro-turboprop engine-based power sources, are still limited. This study presents an experimental investigation of ethanol–Jet A1 fuel blends used in a micro-turboprop engine operating as a power generation unit for unmanned aerial vehicle applications. Ethanol was blended with Jet A1 at volumetric fractions of 10%, 20% and 30% and the engine was tested under multiple operating regimes corresponding to different electrical power outputs. Exhaust gas temperature, electrical power output and gaseous emissions (CO and NOx) were measured for each operating condition. The results indicate that low ethanol fractions (E10) provide performance comparable to neat kerosene, while higher ethanol fractions lead to a reduction in exhaust gas temperature at low-power regimes due to the lower heating value and high latent heat of vaporization of ethanol. Emission measurements showed a decrease in NOx emissions with increasing ethanol content, associated with lower combustion temperatures, while CO emissions increased at low-power regimes due to incomplete combustion under lean conditions. Additionally, combustion instability was observed during rapid transitions from maximum to idle regime operation for higher ethanol blends, attributed to transient ultra-lean mixtures, evaporative cooling, and reduced reaction rates. The results demonstrate that ethanol–kerosene blends can be used in micro-turboprop systems at low blend ratios without major performance penalties, but transient operating conditions impose stability limits that must be considered in practical UAV power system applications.