It is known that the yttria-stabilized zirconia (YSZ) material has superior thermal, mechanical, and electrical properties. This material is used for manufacturing products and components of air heaters, hydrogen reformers, cracking furnaces, fired heaters, etc. This work is aimed at searching for the optimal sintering mode of YSZ ceramics that provides a high crack growth resistance. Beam specimens of ZrO₂ ceramics doped with 6, 7, and 8 mol% Y₂O₃ (hereinafter: 6YSZ, 7YSZ, and 8YSZ) were prepared using a conventional sintering technique. Four sintering temperatures (1450 °C, 1500 °C, 1550 °C, and 1600 °C) were used for the 6YSZ series and two sintering temperatures (1550 °C and 1600 °C) were used for the 7YSZ and 8YSZ series. The series of sintered specimens were ground and polished to reach a good surface quality. Several mechanical tests of the materials were performed, namely, the microhardness test, fracture toughness test by the indentation method, and single-edge notch beam (SENB) test under three-point bending. Based on XRD analysis, the phase balance (percentages of tetragonal, cubic, and monoclinic ZrO₂ phases) of each composition was substantiated. The morphology of the fracture surfaces of specimens after both the fracture toughness tests was studied in relation to the mechanical behavior of the specimens and the microstructure of corresponding materials. SEM-EDX analysis was used for microstructural characterization. It was found that both the yttria percentage and sintering temperature affect the mechanical behavior of the ceramics. Optimal chemical composition and sintering temperature were determined for the studied series of ceramics. The maximum transformation toughening effect was revealed for ZrO₂-6 mol% Y₂O₃ ceramics during indentation. However, in the case of a SENB test, the maximum transformation toughening effect in the crack tip vicinity was found in ZrO₂-7 mol% Y₂O₃ ceramics. The conditions for obtaining YSZ ceramics with high fracture toughness are discussed.

The lifetime of products made of ceramic materials is related to their mechanical characteristics such as strength, hardness, wear resistance, and fracture toughness. The purpose of this work was to study the effect of sintering temperature on the phase-related peculiarities of the microstructures, causing changes in the flexural strength and fracture toughness of fine-grained ZrO₂–Y₂O₃–Al₂O₃–CoO–CeO₂–Fe₂O₃ ceramics. Flexural strength and fracture toughness tests were carried out using ceramics sintered in three modes (2 h at 1550 °C, 1580 °C, and 1620 °C in argon), and thorough phase, microstructure, and fractographic analyses were performed. For the ceramic sintered at 1550 °C, a mixed mechanism of intergranular fracture of the t-ZrO₂ phase particles and cleavage fracture of the Ce–Al–O phase particles was found, which is reflected in its comparatively low fracture toughness. For the ceramic sintered at 1580 °C, a fracture developed along the boundaries of the aggregates, made of completely recrystallized fine ZrO₂ grains with a high bond strength between adjacent t-ZrO₂ grains; this corresponds to the highest fracture toughness (5.61 ± 0.24 MPa·m^1/2) of this ceramic. For the ceramic sintered at 1620 °C, a transgranular fracture of the t-ZrO₂ phase and Ce–Al–O phase particles and crack propagation along the t-ZrO₂/Ce–Al–O interface were revealed; this caused a decrease in fracture toughness.

Ternary Gd_5−xZr_xSi₄ silicides were synthesized by arc melting of the constituent elements and subsequent heat treatments. The Gd_5−xZr_xSi₄ phases adopt the orthorhombic Gd₅Si₄-type (space groupPnma) structure for x ≤ 0.25 and the tetragonal Zr₅Si₄-type (space groupP4₁2₁2) structure for x ≥ 1.0, respectively. The samples with intermediate compositions contain two phases. Single-crystal X-ray diffraction reveals a preferential site occupancy for Zr on the three metal sites in the order of M3 > M2 > M1. Size arguments based on the local coordination environments suggest that the larger Gd atoms preferentially occupy the larger M1 site, while the smaller Zr atoms tend to occupy the smaller metal sites, M2 and M3. Tight-binding linear-muffin-tin orbital calculations illustrate a role of the metal-silicon bonds in the metal site occupation. An increase in the valence electron concentration through the Zr substitution weakens the Si–Si interactions but enhances the metal-silicon and metal-metal interactions. The Curie temperature of Gd_5−xZr_xSi₄ decreases gradually with the increasing Zr content.