Clinching joints with an additional deformable rivet are modifications of the clinching joints. The clinch riveting (CR) joint is formed indirectly by a deformable rivet. The research included an analysis of CR joints’ forming process for aluminum alloy sheets made of AW 6082 in T6 state condition and AW 5754 in three different state conditions: H11, H22 and H24. As a result of forming the joint for various sheet arrangements, the highest value of blocking the upper sheet in the lower sheet (t_u) was obtained for the arrangements with two 5754-H24 aluminum alloy sheets. For such a large interlock parameter t_u, the greatest thinning of lower sheet (t_n) was obtained, which influenced the maximum tensile shear force and the joint failure mechanism. Based on the load-displacement diagrams obtained from the static shear test of lap joints, the total energy of failure and energy to achieve the maximum load capacity were calculated. The highest energy absorption to achieve the maximum load capacity, in the case of the same sheet materials, was obtained for the 5754-H11 aluminum alloy sheets. On the other hand, among the tested combinations, the highest value of energy absorption (for the joint maximum load capacity) was obtained for the sheet arrangement: top sheet AW 6082-T6 and the bottom AW 5754-H24. The highest value of the total energy up to fracture was obtained when the material of the top sheet was AW 6082-T6, and the bottom AW 5754-H22. For each sheet arrangement, a similar analysis of the joint strength parameters, interlock parameters and forming force were made.

Biopolymers have been the most frequently studied class of materials due to their biodegradability, renewability, and sustainability. The main aim of the presented study was to evaluate degradability of the polymer material blend which was immersed in different solutions. The present study included the production of three different mixtures of polylactic acid and polyhydroxybutyrate, each with a different content of triacetin, which was used as a plasticiser. Applying 3D printing technology, two types of cylindrical specimen were produced, i.e., a solid and a porous specimen, and subjected to in vitro natural degradation. The biodegradation process ran for 195 days in three different solutions (saline, phosphate-buffered saline (PBS), and Hank’s solution) in stable conditions of 37 °C and a pH of 7.4, while the specimens were kept in an orbital motion to simulate the flow of fluids. The goal was to identify the effects of a solution type, specimen shape and material composition on the biodegradation of the materials. The monitored parameters included changes in the solution quantity absorbed by the specimens; morphological changes in the specimen structure; and mechanical properties. They were measured by compressive testing using the Inspekt5 Table Blue testing device. The experiment revealed that specimen porosity affected the absorption of the solutions. The non-triacetin materials exhibited a higher mechanical resistance to compression than the materials containing a plasticiser. The final result of the experiment indicated that the plasticiser-free specimens exhibited higher values of solution absorption, no formation of block cracks or bubbles, and the pH values of the solutions in which these materials were immersed remained neutral for the entire experiment duration; furthermore, these materials did not reduce pH values down to the alkaline range, as was the case with the solutions with the plasticiser-containing materials. Generally, in applications where high mechanical resistance, earlier degradation, and more stable conditions are required, the use of non-plasticiser materials is recommended.

Refill Friction Stir Spot Welding (RFSSW) shows great potential to be a replacement for single-lap joining techniques such as riveting or resistance spot welding used in the aircraft industry. In this paper, the fatigue behaviour of RFSSW single-lap joints is analysed experimentally in lap-shear specimens of Alclad 7075-T6 aluminium alloy with different thicknesses, i.e., 0.8 mm and 1.6 mm. The joints were tested under low-cycle and high-cycle fatigue tests. Detailed observations of the fatigue fracture characteristics were conducted using a scanning electron microscope (SEM) with energy dispersive X-ray spectroscopy (EDS). The locations of fatigue failure across the weld, fatigue crack initiation, and propagation behaviour are discussed on the basis of the SEM analysis. The possibility of predicting the propagation of fatigue cracks in RFSSW joints is verified based on Paris’s law. Two fatigue failure modes are observed at different load levels, including shear fracture mode transverse crack growth at high stress-loading conditions and at low load levels, and destruction of the lower sheet due to stretching as a result of low stress-loading conditions. The analysis of SEM micrographs revealed that the presence of aluminium oxides aggravates the inhomogeneity of the material in the weld nugget around its periphery and is a source of crack nucleation. The results of the fatigue crack growth rate predicted by Paris’s law were in good agreement with the experimental results.

Additive manufacturing technologies decrease production time and costs in engineering industry but also in other industries. Parts produced with Fused Deposition Modeling (FDM) have typical low surface finish quality. This paper is aimed on research of surface finishing technologies applicable to improve the quality of FDM prototypes surface finish. Pretreated samples were blasted with sodium bicarbonate and glass beads. The values of R_aand R_zwere measured on the samples and compared the impact of selected pre-treatment, blasting medium and blasting conditions on surface finish quality of FDM prototypes.

The article discusses the effect of milling strategies on surface quality and geometric deviations during pocket milling when the perpendicular position of the tool is used. For experimental research, an aluminum alloy, AlCu4Mg, was used. For the production, a three-axis milling machine was used, and consequently, the geometric deviations and roughness parameters of the machined surface were evaluated. Also, the surface texture from each strategy was compared. For the production strategy, the constant Z, circular pocket, constant stepover pocket auto border, and spiral strategies were used. The geometric characteristic evaluation showed the influence of the ball end mill used in the machining process. Constant Z strategy achieved the lowest shape deviations. In the spiral strategy, it was possible to observe an effect of plowing, where the cutting tool crushed the material at the tool center. There was a minimal effect on the surface texture in the circular pocket and constant stepover pocket auto border strategies. Using the constant Z strategy, a non-oriented surface texture was obtained. 3D maps of the extracted residual scallop height for each strategy were observed when examining the surface texture. The roughness parameters Ra and Rz for the circular pocket and constant stepover pocket auto border strategies were the lowest.