Embedded copper mesh coatings with low sheet resistance and high transparency were formed using a low-cost Cu seed mesh obtained with a magnetron sputtering on a cracked template, and subsequent operations electroplating and embedding in a photocurable resin layer. The influence of the mesh size on the optoelectric characteristics and the electromagnetic shielding efficiency in a wide frequency range is considered. In optimizing the coating properties, a shielding efficiency of 49.38 dB at a frequency of 1 GHz, with integral optical transparency in the visible range of 84.3%, was obtained. Embedded Cu meshes have been shown to be highly bending stable and have excellent adhesion strength. The combination of properties and economic costs for the formation of coatings indicates their high prospects for practical use in shielding transparent objects, such as windows and computer monitors.
Nowadays, the Internet of Things (IOT), electronics, and neural interfaces are becoming an integral part of our life. These technologies place unprecedentedly high demands on materials in terms of their mechanical and electrical properties. There are several strategies for forming conductive layers in such composites, e.g., volume blending to achieve a percolation threshold, inkjet printing, lithography, and laser processing. The latter is a low-cost, environmentally friendly, scalable way to produce composites. In our work, we synthesized AgNW and characterized them using Ultraviolet-visible spectroscopy (UV-vis), Transmission electron microscopy (TEM), and Selective area electron diffraction (SAED). We found that our AgNW absorbed in the UV-vis range of 345 to 410 nm. This is due to the plasmon resonance phenomenon of AgNW. Then, we applied the dispersion of AgNW on the surface of the polymer substrate, dried them and we got the films of AgNW.. We irradiated these films with a 432 nm laser. As a result of the treatment, we observed two processes. The first one was the sintering and partial melting of nanowires under the influence of laser radiation, as a consequence of which, the sheet resistance dropped more than twice. The second was the melting of the polymer at the interface and the subsequent integration of AgNW into the substrate. This allowed us to improve the adhesion from 0–1 B to 5 B, and to obtain a composite capable of bending, with radius of 0.5 mm. We also evaluated the shielding efficiency of the obtained composites. The shielding efficiency for 500–600 nm thick porous film samples were 40 dB, and for 3.1–4.1 µm porous films the shielding efficiency was about 85–90 dB in a frequency range of 0.01–40 GHz. The data obtained by us are the basis for producing flexible electronic components based on AgNW/PET composite for various applications using laser processing methods.
In this work, a method for obtaining a high-strength composite material on a sulfur binder without the use of chemical modifiers was proposed. It consists in obtaining a thixotropic casting mixture in the vicinity of the yield point of the system during vibration laying. The compressive strength of the obtained composite was about 97.5–94.0 MPa. Physical and mechanical characteristics remained stable for 7 years. The samples were obtained for a model composition of sulfur/marshalite (finely ground 98% silicon dioxide). The microstructure of the synthesized material was studied by electron microscopy, the results of which showed that shrinkage cavities are characteristic of a material with a low density, and no shrinkage cavities were found for a high-strength material. The phase composition was determined by the methods of XRD analysis, according to the results of which it can be argued that sulfur is in the orthorhombic form (S8). This technique can be proposed for obtaining the high-strength stable building material.
The modern pace of scientific and technological development dictates unprecedented requirements for the speed of information transfer. The THz range is considered one of the most promising and has been actively developing in recent years. Along with the need to develop transmitting devices, the demand for shielding materials in this range, including transparent ones, is also growing. In this work, we present two types of composite films based on silver nanowires and PEDOT:PSS. We characterized these composite films in terms of optoelectrical parameters, as well as shielding characteristics in the THz range. We found that our composite films have a sheet resistance (R□) of about 8.6 ± 1.2 Ω/□ with a transparency of about 83.41% and shielding efficiency is 25.85 dB in the THz region, which makes them excellent candidates for transparent shielding materials. We also made a bilayer sandwich structure from these composite films, which showed a shielding efficiency of about 49.34 dB in the range of 0.2–0.8 THz with a transparency of 66.33%. In addition, we assessed the possibility of real application of the structures in terms of stability to external conditions. Our composite films sustain atmospheric corrosion and maintain stable sheet resistance for 30 days.
Highly efficient shielding materials, transparent in the visible and IR ranges are becoming important in practice. This stimulates the development of cheap methods for creating transparent conductors with low sheet resistance and high optical transparency. This work presents a complex approach based on preliminary modeling of the shielding characteristics of two-layer sandwich structures based on irregular aluminum mesh (IAM) formed by the cracked template method. Experimentally measured spectral dependences of the transmission coefficient of single-layer IAM are used as a reference point for modeling. According to the simulation results, two types of sandwich structures were designed using IAM, with varying filling factors and a fixed PMMA layer thickness of 4 mm. The experimentally measured shielding characteristics of the sandwich structures in the range of 0.01–7 GHz are in good agreement with the calculated data. The obtained structures demonstrate a shielding efficiency of 55.96 dB and 65.55 dB at a frequency of 3.5 GHz (the average range of 5G communications). At the same time, their optical transparency at a wavelength of 550 nm are 84.07% and 75.78%, respectively. Our sandwich structures show electromagnetic shielding performance and uniform diffraction pattern. It gives them an advantage over structures based on regular meshes. The obtained results highlight the prospect of the proposed comprehensive approach for obtaining highly efficient, low-cost optically transparent shielding structures. Such materials are needed for modern wireless communication systems and metrology applications.
As part of the work, the chemical interaction of finely ground glass (~1 μm), calcium oxide, and water was studied. It is shown that an increase in the fineness of grinding makes it possible to abandon autoclave hardening in the production of products on a hydrosilicate binder. The study of chemical interaction was carried out by calculating the thermodynamic equilibrium and was also confirmed by XRD analysis. DTA analysis showed that an increase in the treatment temperature leads to an increase in the proportion of the reacted phase at the first stage. Subsequently, phase formation is associated with the presence of CaO. The carrier of strength characteristics is the CaO×2SiO2×2H2O phase. The selection and optimization of the composition make it possible to obtain a high-strength glass concrete material with a strength of about 110 MPa. The micrographs of the obtained samples correspond to classical hydrosilicate systems.