Rice husk biochar was utilized to reinforce high-density polyethylene (HDPE) and to prepare biochar/plastic composites (BPC) by the extrusion method. Morphologies, non-isothermal crystallization behavior, and mechanical properties of the composites were investigated. The SEM (scanning electron microscope) showed that HDPE was embedded into the holes of the rice husk biochar. The DSC (differential scanning calorimeter) showed that biochar could reduce the crystallization rate and the higher the content of rice husk biochar, the slower the crystallization rate. Significantly, the bending and tensile strength of BPC could reach 53.7 and 20 MPa, far beyond WPC (wood plastic composites). With the increase of filler content, BPC were still stronger than WPC, although the impact strength of BPC and WPC all showed a general decline in the trend. The strong interaction was achieved by the utilization of rice husk biochar to reinforce HDPE.
The present paper was aimed to investigate the physicochemical properties and combustion characteristics of corn straw briquette as a fuel energy. The results of physicochemical properties displayed that corn straw briquette has higher volatile matter, lower ash content, and higher heating value. Combustion characteristics and kinetic analysis were investigated using thermogravimetry analysis at various heating rates of 10, 15, and 20 °C/min. It was observed that the maximum burning rate shifted to a higher temperature as the heating rate increased. In addition, a lower heating rate would help in better heat transfer, leading to less mass residual. In contrast, the combustion characteristic index showed a nearly 2-fold increase under a higher heating rate, indicating a good combustion performance. The combustion kinetics were expressed using isoconversional methods with Kissinger–Akahira–Sunose and Ozawa–Flynn–Wall methods, which authenticated the average activation energy at 108.85 and 114.42 kJ/mol, respectively. These results can provide a theoretical basis and data support for further utilization of agriculture biomass briquette.
In this study, rice husk biochar/high-density polyethylene (HDPE) composites were prepared via melt mixing followed by extrusion. Effects of biochar content and testing temperature on the dynamic mechanical analysis (DMA) of the composites were studied. Morphological analysis of the rice husk biochar and composites were evaluated by scanning electron microscopy (SEM). The results showed that biochar had a positive effect on dynamic viscoelasticity, creep resistance and stress relaxation properties of the composites, but the creep resistance and stress relaxation of the composites decreased with the increase of temperature. SEM analysis showed that HDPE components were embedded in the holes of the rice husk biochar, and it is believed that strong interaction was achieved.
Three dimensional (3D) printing materials were manufactured with polylactic acid (PLA) and poplar powder using the twin screw extruder and 3D printing consumables extruder. Lubricant (TPW604) and toughening agent polyolefin elastomer (POE) were utilized to improve the fluidity and toughness of the materials. 3D printing materials were tested by infrared spectroscopy, X-ray diffraction, melt flow rate, rheology behavior, impact and scanning electron microscope. The results show that the poplar powder could decrease impact strength of PLA, the same as TPW604. Unlike poplar powder, TPW604 can improve the fluidity of 3D printing materials. And POE can fill the voids formed by poplar powder in PLA, enhance interface compatibility between poplar powder and PLA, and effectively improve the fluidity and impact strength of 3D printing materials.
Resorcinol-formaldehyde (RF) resin is a kind of excellent exterior-grade wood structural adhesive, which can be conveniently cold-set for various applications. In order to decrease the production cost, pyrolysis bio-oil from renewable bioresources was used to replace resorcinol to synthesize the bio-oil-resorcinol-aldehyde (BRF) resin. The effect of replacing resorcinol with bio-oil on the properties, bonding performance, and characterization of resorcinol-aldehyde resin was comparatively investigated. A higher solid content and viscosity, albeit a lower shear strength, was found when the replacement ratio of bio-oil increased. The bonding performance of BRF with 10 and 20 wt % bio-oil was close to that of the pure RF resin. However, the trends of being less cross-linked, more easily decomposed, but more porous were found when the substitution ratio of bio-oil was higher than 20 wt %. Interestingly, it was found that the wood failure values of the BRF resins with bio-oil of no more than 20 wt % were slightly higher than that of the pure RF resin. On the whole, BRF resins with 20 wt % bio-oil is recommended as a wood structural adhesive, comprehensively considering the bio-oil substitution ratio and resin properties. The results obtained here showed that pyrolysis bio-oil is a promising green raw material for the production of RF resin with lower cost.
8 April 2019 in Journal of Thermoplastic Composite Materials
Biocomposites were prepared with corn straw slagging (CSS) and high-density polyethylene (HDPE) at four loading levels (10, 20, 30, and 40 wt%) by extrusion method. CSS/HDPE composites were tested by tension, oxygen index meter, differential scanning calorimetry, X-ray diffraction, and the scanning electron microscopy. The scanning electron microscopy showed that CSS was dispersed uniformly in the HDPE matrix and strong interfacial interaction was achieved, which had an important influence on the tensile strength of the composites. The tensile strength of the composites could be improved with proper increase of CSS and reached maximum value at 30 wt% content. Furthermore, the addition of CSS played an important role in improving the flame-retardant ability of CSS/HDPE composites, and the limited oxygen index was 31.26% at 40 wt% content, good flame-retardant effect achieved.