In recent decades, the design of ship propulsion systems has been focusing on energy efficiency and low pollutant emissions. In this framework, diesel–electric propulsion has become a standard for many ship types and has proven its worth for flexible propulsion design and management. This paper presents an approach to the optimal design of diesel–electric propulsion systems, minimising the fuel consumption while meeting the power and speed requirements. A genetic algorithm performs the optimisation, used to determine the number and type of engines installed on-board and the engines’ design speed and power, selecting within a dataset of four-stroke diesel engines. The same algorithm is then adapted and applied to determine the optimal load sharing strategy in off-design conditions, taking advantage of the high flexibility of the diesel–electric propulsion plants. In order to apply the algorithm, the propulsion layout design is formulated as an optimisation problem, translating the system requirements into a cost function and a set of linear and non-linear constraints. Eventually, the method is applied to a case study vessel: first, the optimal diesel–electric propulsion plants are determined, then the optimal off-design load sharing and working conditions are computed. AC and DC network solutions are compared and critically discussed in both design and off-design conditions.

A turbocharged diesel engine numerical model, suitable for real-time ship manoeuvre simulation, is presented in this paper. While some engine components (mainly the turbocharger, intercooler and manifolds) are modelled by a filling and emptying approach, the cylinder simulation is based on a set of five-dimensional numerical matrices (each matrix is generated by means of a more traditional thermodynamic model based on in-cylinder actual cycle). The new cylinder calculation approach strongly reduces the engine transient computation time, making it possible to transform the simulation model into a real-time executable application. As a case study, the simulation methodology is applied to a high speed four stroke turbocharged marine diesel engine, whose design and off design running data are available from the technical sheet. In order to verify the suitability of the proposed model in real-time simulation applications, a yacht propulsion plant simulator is developed. Numerical results in ship acceleration and deceleration manoeuvres are shown, reducing the simulation running time of 99% in comparison with the corresponding in-cylinder actual cycle engine model.

The performance of a marine dual-fuel engine, equipped with an innovative hybrid turbocharger producing electric power to satisfy part of the ship’s electric load, is presented by a simulation comparison with the traditional turbocharging technology. The two distinct fuel types, combined with the hybrid turbocharger, involve a substantial change in the engine control modes, resulting in more flexible and efficient power management. Therefore, the investigation requires a numerical analysis depending on the engine load variation, in both fuelling modes, to highlight different behaviours. In detail, a dual-fuel engine simulation model is validated for a particular application in order to perform a complete comparison, reported in tabular and graphical form, between the two examined turbocharging solutions. The simulation analysis is presented in terms of the engine working data and overall energy conversion efficiency.

Waste Heat Recovery (WHR) marine systems represent a valid solution for the ship energy efficiency improvement, especially in Liquefied Natural Gas (LNG) propulsion applications. Compared to traditional diesel fuel oil, a better thermal power can be recovered from the exhaust gas produced by a LNG-fueled engine. Therefore, steam surplus production may be used to feed a turbogenerator in order to increase the ship electric energy availability without additional fuel consumption. However, a correct design procedure of the WHR steam plant is fundamental for proper feasibility analysis, and from this point of view, numerical simulation techniques can be a very powerful tool. In this work, the WHR steam plant modeling is presented paying attention to the simulation approach developed for the steam turbine and its governor dynamics. Starting from a nonlinear system representing the whole dynamic behavior, the turbogenerator model is linearized to carry out a proper synthesis analysis of the controller, in order to comply with specific performance requirements of the power grid. For the considered case study, simulation results confirm the validity of the developed approach, aimed to test the correct design of the whole system in proper working dynamic conditions.

The article deals with a simulation approach to the representation of the ship motions in waves, interacting with the propulsion system behavior (diesel engine and propeller). The final goal is the development of a simulator, as complete as possible, that allows the analysis of the main engine thermodynamics in different sea conditions, also in the unfavorable event of dynamic instability of the hull, and the correct management of the other propulsion components. This latter aspect is particularly interesting in some of the last new energy solutions for decarbonization of ships, concerning, for example, auxiliary electric motors, powered by batteries, to support the traditional diesel-mechanical propulsion (especially in heavy weather conditions). From this point of view, a proper analysis of the engine dynamic performance, affected by particular sea states, is fundamental for a smart management and control of shaft generators/auxiliary electric motors, batteries, etc. To this end, the work presents and highlights the main features of a ship simulator, suitable for the study of the new propulsion solutions that are emerging in maritime transport. Some representative results will point out the complex non-linear behavior of the propulsion plant in waves. Moreover, a parametric roll scenario will be investigated, in order to highlight the capability of the conceived simulator in modeling the effects of the dynamic instability of the hull on the propulsion plant.