To achieve efficient prediction and optimization of the energy consumption of ship central cooling systems, this paper first constructed and validated a high-precision multi-physical domain simulation model of the ship central cooling system based on fluid heat transfer principles and the physical network method. Then, simulation experiments were designed using the Box–Behnken design (BBD) method to study the effects of five key parameters—main engine power, seawater temperature, seawater pump speed, low-temperature fresh water three-way valve opening, and low-temperature fresh water flow rate—on system energy consumption. Based on the simulation data, an energy consumption prediction model was constructed using response surface methodology (RSM). This prediction model exhibited excellent goodness of fit and prediction ability (coefficient of determination R² = 0.9688, adjusted R²_adj = 0.9438, predicted R²_pred = 0.8752), with a maximum relative error of only 1.2% compared to the simulation data, confirming its high accuracy. Sensitivity analysis based on this prediction model indicated that main engine power, seawater pump speed, seawater temperature, and three-way valve opening were the dominant single factors affecting energy consumption. Further analysis revealed a significant interaction between main engine power and seawater pump speed. This interaction resulted in non-linear changes in system energy consumption, which were particularly prominent under operating conditions such as high power. This study provides an accurate prediction model and theoretical guidance on the influence patterns of key parameters for the simulation-driven design, operational optimization, and energy saving of ship central cooling systems.

To address the limitations inherent in traditional simulation control schemes for dual-engine parallel operation systems in diesel engines—such as protracted development cycles, suboptimal interface compatibility, insufficient real-time performance, and inadequate support for dynamic condition simulation in applications like marine power systems—this paper proposes an embedded real-time controller based on model-based design. This methodology facilitates efficient development and high-precision real-time control of parallel operation systems. A multi-domain coupled simulation model integrating diesel power and parallel control algorithms is built in MATLAB/Simulink, with optimized C code auto-generated via Embedded Coder. Hardware centers on STM32F407VE, enabling 4–20 mA speed acquisition, CAN communication, and Ethernet transmission. Experimental results indicate that the architecture shortens development cycles from 8 to 3 weeks, with 895 microseconds of simulation steps meeting 1-millisecond real-time requirements. Vessel tests achieve ±1.8 r/min synchronization error and ±1.2% load distribution error at low cost. It adapts to varied diesel power via modular substitution and supports RS485/CAN-FD. In conclusion, the controller effectively handles real-time simulated diesel engine parallel systems and excels in efficiency, compatibility, and cost, offering a viable technical pathway for modernizing parallel power systems in applications such as marine vessels and power generation.

The controllable pitch propeller hydraulic system has high constraints and nonlinearity. Due to these inherent deficiencies, the proportional–integral–derivative (PID) control algorithm cannot meet the control accuracy requirements of nonlinear systems. A control law based on a model predictive control (MPC) algorithm is designed in this paper. The gain parameters of the predictive control are optimized. The MPC and PID control systems are compared and simulated to verify the MPC controller’s effectiveness. Subsequently, the embedded controller of a controllable pitch propeller is developed. The support package for the embedded circuit board target containing an underlying driver for each interface is written by introducing the C-MEX S-Function and TLC programming language. A semi-physical simulation experiment is performed. The results show that the established controllable pitch propeller with an embedded controller displays reliable running performance, good anti-interference, and the capacity to fulfill the control function of the pitch propeller under various working conditions.

Zonal ship central cooling systems, which are primarily implemented in naval platforms and advanced specialized vessels to ensure high survivability, exhibit complex fluid–thermal interactions and multi-level valve networks, challenging conventional resilience analysis, especially under large-scale fault scenarios and dynamic topology reconfiguration. This paper presents a physics-informed dynamic resilience assessment and reconfiguration optimization method tailored for such systems. To address the high-dimensional reconfiguration search space, a physics-informed pruning mechanism combining topological reachability filtering and nodal continuity-based feasible-flow verification is introduced, eliminating 42.6% of invalid topologies and reducing optimization time by approximately 38%. Additionally, a cumulative thermal severity (CTS) metric is developed to capture transient thermal shock risks, quantitatively assessing deviation from the 50 °C system safety boundary at the most critical node. Simulation results for a main seawater pump failure scenario demonstrate that the proposed reconfiguration strategy, which coordinates cross-zone tie valves and leverages healthy zones’ pressure margins, shortens recovery time by 47%, suppresses peak temperature from 51.5 °C to 50.2 °C, reduces maximum over-temperature from 1.5 °C to 0.2 °C, and decreases CTS from 8.5 °C·s to 0.1 °C·s (a 98.8% reduction). These findings demonstrate that physics-informed pruning substantially reduces the computational burden of high-dimensional reconfiguration, while the proposed CTS metric enables quantitative assessment of transient thermal-shock risk. Together, they offer robust methodological guidance for resilience-oriented decision support and fault-tolerant design in complex shipboard fluid–thermal systems.