This paper summarizes the results obtained in the course of the development of a specific group of biocomposites with high functionality of flame retardancy, which are environmentally acceptable at the same time. Conventional biocomposites have to be altered through different modifications, to be able to respond to the stringent standards and environmental requests of the circular economy. The most commonly produced types of biocomposites are those composed of a biodegradable PLA matrix and plant bast fibres. Despite of numerous positive properties of natural fibres, flammability of plant fibres is one of the most pronounced drawbacks for their wider usage in biocomposites production. Most recent novelties regarding the flame retardancy of nanocomposites are presented, with the accent on the agents of nanosize (nanofillers), which have been chosen as they have low or non-toxic environmental impact, but still offer enhanced flame retardant (FR) properties. The importance of a nanofiller’s geometry and shape (e.g., nanodispersion of nanoclay) and increase in polymer viscosity, on flame retardancy has been stressed. Although metal oxydes are considered the most commonly used nanofillers there are numerous other possibilities presented within the paper. Combinations of clay based nanofillers with other nanosized or microsized FR agents can significantly improve the thermal stability and FR properties of nanocomposite materials. Further research is still needed on optimizing the parameters of FR compounds to meet numerous requirements, from the improvement of thermal and mechanical properties to the biodegradability of the composite products. Presented research initiatives provide genuine new opportunities for manufacturers, consumers and society as a whole to create a new class of bionanocomposite materials with added benefits of environmental improvement.

Chitosan is an environmentally friendly agent that is used to achieve the antimicrobial properties of textiles. Nowadays, the binding of chitosan to the textiles has been thoroughly researched due to the increasing demands on the stability of achieved properties during the textile care processes. Most crosslinking agents for chitosan are not safe for humans or environment, such as glutaric aldehyde (GA) and formaldehyde derivatives. Eco-friendly polycarboxyilic acids (PCAs) are usually used in after-treatment. In this work, chitosan powder was dissolved in citric acid with sodium hydrophosphite (SHP) as a catalyst. Standard cotton (CO) and polyester/cotton (PES/CO) fabrics were pretreated in 20% NaOH, similar to mercerization, in order to open the structure of the cotton fibers and hydrolyze polyester fibers, continued by finishing in the gelatin chitosan bath. Afterwards, the hot rinsing process, followed by drying and curing, closed the achieved structure. The main objective was to achieve durable antimicrobial properties to multiple maintenance cycles CO and PES/CO fabric in order to apply it in a hospital environment. The characterization of fabrics was performed after treatment, first and fifth washing cycles according ISO 6330:2012 by field emission scanning electron microscopy (FE-SEM), Fourier transform infrared spectroscopy (FTIR-ATR), electrokinetic analysis (EKA), by the determination of tensile properties and mechanical damage (wear), and the antimicrobial activity. The application of 20% NaOH led to the swelling and mercerization of cotton cellulose, and hydrolysis of polyester, resulting in better mechanical properties. It has been confirmed that the chitosan particles were well implemented into the cotton fiber and onto to the polyester component of PES/CO blend. The presence of chitosan was confirmed after five washing cycles, but in lower quantity. However, achieved antimicrobial activity is persistent.

Proban^® is a multiphase treatment of cotton fabrics based on the formation of pre-condensates using the flame retardant (FR) agent tetrakis (hydroxymethyl) phosphonium salts (THPx). The assessment of the durability of a product demands a preliminary understanding of how relevant it is to extend its lifetime. It is therefore important to minimize the risk of agents impacting: (1) the protection level, (2) shape and dimensions, and (3) additional comfort characteristics of the fabric. This research focused on the impact of washing conditions on the durability of FR properties and appearance of Proban^® cotton fabrics, which was systematically arranged through the variation in the chemistry distribution in the Sinner’s circle. The chemical share was varied in laboratory conditions as a simulation of industrial washing based on component dosing, where the temperature, time and mechanical agitation were constant. The washing of cotton fabrics was performed through 10 cycles in four baths containing high alkali components, medium alkali components, high alkali reference detergent and water. The environmental acceptability of washing procedures through effluent analysis was assessed by physico–chemical and organic indicators. The limited oxygen index (LOI), calorimetric parameters (micro combustion calorimetry), thermal stability and evolved gases during thermal decomposition (thermogravimetric analyzer (TGA) coupled with an infrared spectrometer (TG–IR)), surface examination (FE-SEM), spectral characteristics and pH of the aqueous extract of the fabrics before and after 10 washing cycles were selected for proof of durability. The medium alkali bath was confirmed as a washing concept for Proban^® cotton fabric through the preservation of FR properties examined through LOI, TGA, TG–IR and MCC parameters and appearance color and low level of fibrillation.

In this work, the durability of chitosan functionalization of cellulosic textile substrates, cotton and cotton/polyester blended fabrics, was studied. Chitosan is a naturally occurring biopolymer that can be produced inexpensively. It should be dissolved in an acidic solution to activate its antimicrobial and other properties, i.e., good biocompatibility, bioabsorbability, wound healing, hemostatic, anti-infective, antibacterial, non-toxic, and adsorptive properties. The application of chitosan to textile products has been researched to achieve antimicrobial properties, but the durability, after several maintenance cycles, has not. Chitosan functionalization was carried out using maleic acid (MA) and 1,2,3,4-butanetetracarboxylic acid (BTCA) as crosslinking and chitosan-activating agents and sodium hypophosphite monohydrate as a catalyst. To determine durability, the fabrics were subjected to 10 maintenance cycles according to ISO 6330:2012 using Reference detergent 3 and drying according to Procedure F. The properties were monitored after the 3rd and 10th cycles. The crosslinking ability of chitosan with cellulosic fabrics was monitored by Fourier infrared spectrometry using the ATR technique (FTIR-ATR). Changes in mechanical properties, whiteness and yellowing, and antimicrobial properties were determined using standard methods. Compared to maleic acid, BTCA proved to be a better crosslinking agent for chitosan.

The influence of 3, 10 and 50 washing cycles on the properties of cotton fabric and cotton-polyester blend in plain weave, was investigated in this study. In addition to the analysis of tensile properties in weft and warp directions and thickness, the number of particles produced in the dry state was also measured after 3, 10 and 50 washes. After washing, the entire effluent was analysed by determining the total suspended solids (TSS), the total solids (TS), the pH value and the conductivity. To determine the similarity of the observed wash cycles and properties of all processed samples, hierarchical cluster analysis (HCA) was performed. The fabric changes indicated by total wear in the warp direction after 50 washing cycles compared to unwashed ones amounting to 41.2% for cotton and 30.9% for cotton-polyester blend, may be attributed to the synergy of washing factors and raw material composition. Cotton fabric produced significantly more particles than cotton-polyester fabric in the dry state after the examined washing cycles in all size categories. A smaller number of released particles are in the larger size category >25 μm. The obtained TSS values confirm the degree of loading of the effluent with particulate matter from the analysed fabrics, since the detergent consists of water-soluble components. The HCA dendrograms confirmed that the release of particles during the first washing cycles is mainly determined by the structural properties of fabrics, while in the subsequent cycles the synergistic effect of chemical, mechanical and thermal effects in the interaction with the material prevailed.

This article investigates the activation of surface groups of poly(ethylene terephthalate) (PET) fibers in woven fabric by hydrolysis and their functionalization with chitosan. Two types of hydrolysis were performed—alkaline and enzymatic. The alkaline hydrolysis was performed in a more sustainable process at reduced temperature and time (80 °C, 10 min) with the addition of the cationic surfactant hexadecyltrimethylammonium chloride as an accelerator. The enzymatic hydrolysis was performed using Amano Lipase A from Aspergillus niger (2 g/L enzyme, 60 °C, 60 min, pH 9). The surface of the PET fabric was functionalized with the homogenized gel of biopolymer chitosan using a pad–dry–cure process. The durability of functionalization was tested after the first and tenth washing cycle of a modified industrial washing process according to ISO 15797:2017, in which the temperature was lowered from 75 °C to 50 °C, and ε-(phthalimido) peroxyhexanoic acid (PAP) was used as an environmentally friendly agent for chemical bleaching and disinfection. The influence of the above treatments was analyzed by weight loss, tensile properties, horizontal wicking, the FTIR-ATR technique, zeta potential measurement and SEM micrographs. The results indicate better hydrophilicity and effectiveness of both types of hydrolysis, but enzymatic hydrolysis is more environmentally friendly and favorable. In addition, alkaline hydrolysis led to a 20% reduction in tensile properties, while the action of the enzyme resulted in a change of only 2%. The presence of chitosan on polyester fibers after repeated washing was confirmed on both fabrics by zeta potential and SEM micrographs. However, functionalization with chitosan on the enzymatically bioactivated surface showed better durability after 10 washing cycles than the alkaline-hydrolyzed one. The antibacterial activity of such a bio-innovative modified PET fabric is kept after the first and tenth washing cycles. In addition, applied processes can be easily introduced to any textile factory.