The mechanical properties of the carbon fiber-reinforced polymer composites (CFRPs) are dependent on the interfacial interaction and adhesion between carbon fibers (CFs) and polymer matrices. Therefore, it is crucial to understand how modifying the CFs can influence the properties of these composites. This review outlines recent research progress with a focus on the relationship between the interfacial and mechanical properties of CFRPs and provides a systematic summary of state-of-the-art surface modification techniques. These techniques are divided into four categories: (i) wet, (ii) electrochemical, (iii) dry, and (iv) polymer matrix modifications. Several strategies for enhancing the interfacial interactions and adhesion of CFRPs are discussed, providing insights for future trends.

Among the various welding techniques used to bond thermoplastic composites, induction welding stands out as a fast, clean, and contact-free process that shortens the welding time and prevents the weight increase of mechanical fastening, such as rivets and bolts. In this study, we manufactured polyetheretherketone (PEEK)-resin-based thermoplastic carbon fiber (CF) composite materials at different automated fiber placement laser powers (3569, 4576, and 5034 W) and investigated their bonding and mechanical characteristics after induction welding. The quality of the composite was evaluating using various techniques, including optical microscopy, C-scanning, and mechanical strength measurements, and a thermal imaging camera was used to monitor the surface temperature of the specimen during its processing. The results revealed that the preparation conditions of the polymer/carbon fiber composites, such as the laser power and surface temperature, significantly affect the quality and performance of the induction-welding-bonded composites. A lower laser power during preparation resulted in weaker bonding between components of the composite and yielded samples with a lower shear stress.

Polyacrylonitrile (PAN) gels create significant obstacles in industrial fiber spinning by forming insoluble networks that compromise solution stability and uniformity. This study investigates the rheological properties of PAN/dimethyl sulfoxide (DMSO) solutions, examining how aging time, moisture content, and polymer concentration affect gelation behavior. Dynamic rheological analysis revealed that both physical and chemical crosslinks play crucial roles in gel formation, with gelation accelerating markedly when moisture content exceeds 3% and aging progresses. Under heat treatment at 80 °C, samples with increased moisture content demonstrated rapid transitions to solid-like states, indicating a critical moisture threshold for enhanced gelation kinetics. Additionally, reductions in polymer concentration disrupted physical crosslink density, thereby mitigating gel formation. These results underscore the importance of precisely controlling moisture and concentration parameters in PAN solutions to stabilize solution properties and minimize gel formation, thus enhancing process efficiency and quality in PAN-based carbon fiber production.