The use of solar thermal power plants is considered a cost-effective alternative to produce renewable energy. Unlike other energy installations, in this type of plants the transfer and storage of energy has been solved by using molten salts. These salts run between two tanks through the steam generation system that feeds the turbine. Although the use of salts as a heat transfer fluid is considered an adequate solution, they are not without problems. One of them is the formation of blockages in the pipes due to a partial solidification of the salt, which leads to the shutdown of the installation, with the consequent economic losses. Fast location of these blockages in a minimally intrusive way is the objective pursued in this work. The method to achieve this is based on the use of a new magnetostrictive sensor that simplifies previous designs.

In solar thermal plants, the use of molten salt as a heat transfer fluid is an advantageous alternative, although it has some disadvantages such as the formation of salt plugs in the pipes due to possible stratification of the salt or its solidification. The aim of this study was to implement an electromagnetic acoustic transducer (EMAT) not only capable of identifying the position of the plug, but also of determining whether the plug blocks the entire conductive surface or, on the contrary, is partial, allowing the fluid to pass through a smaller section. The proposed transducer is intended to be minimally invasive, allowing it to be used in the same way as a temperature probe. To do so, it creates torsional waves in the pipe, which are then used for a combination of measurements: pulse-echo and attenuation of the acoustic waves. Two materials with different densities (silicone and cement) were used in the tests carried out, which made it possible to check that for a given size of blockage, it is possible to identify the type of material from which it is formed.

In solar thermal power plants molten salt is often used to store and transport the energy that is collected during the day. The external pipe temperature is measured to activate an electric heating system if the temperature approaches the melting point. However, salt solidification cannot be completely excluded from the plant management. Once occurred, the location of a salt blockage is very complex due to the high temperature of the pipe. Therefore, when this problem arises, power plants have to stop production with the consequences in time and cost that this entails. Electro-magnetic acoustic transducers can be used as non-destructive testing systems for this application. A method for salt blockage detection is proposed that is applicable in straight sections of pipes by employing torsional guided waves that are generated with magnetostrictive transducers. The present paper deals with the transducer conception and the design of the power supply to activate it. Two alternatives are proposed and compared to determine the improvement in the amplitude/noise ratio. Finally, the experimental results show the performance of the equipment in a small prototype, thus validating the technique presented.