This study synthesized boron-doped diamond (BDD) thin films using hot-filament chemical vapor deposition at different carbon-to-hydrogen (C/H) ratios in the range of 0.3–0.9%. The C/H ratio influence, a key parameter controlling the balance between diamond growth and hydrogen-assisted etching, was systematically investigated while maintaining other deposition parameters constant. Microstructural and electrochemical analysis revealed that increasing the C/H ratio from 0.3% to 0.7% led to a reduction in sp2-bonded carbon and enhanced the crystallinity of the diamond films. The improved conductivity under these conditions can be attributed to effective substitutional boron doping. Notably, the film deposited at a C/H ratio of 0.7% exhibited the highest electrical conductivity and the widest electrochemical potential window (2.88 V), thereby indicating excellent electrochemical stability. By contrast, at a C/H ratio of 0.9%, the excessively supplied carbon degraded the film quality and electrical and electrochemical performance, which was owing to the increased formation of sp2 carbon. In addition, this led to an elevated background current and a narrowed potential window. These results reveal that precise control of the C/H ratio is critical for optimizing the BDD electrode performance. Therefore, a C/H ratio of 0.7% provides the most favorable conditions for applications in advanced oxidation processes.
In this study, boron-doped diamond (BDD) film was deposited by hot-filament chemical vapor deposition (HFCVD) using acetone as the carbon source and trimethyl borate (TMB) as the boron source with the aim of lowering the manufacturing cost of BDD electrodes. The BDD film was deposited for 12 and 60 h to observe changes in the morphological behavior of the film as well as subsequent changes in the electrochemical properties. The morphology of the BDD film was not affected by the deposition time, but the thickness increased with increasing deposition time. As the deposition time increased, the deposition rate of the BDD film did not increase or decrease; rather, it remained constant at 100 nm/h. As the thickness of the BDD film increased, an increase in the potential window was observed. On the other hand, no distinct change was observed in the electrochemical activation and catalytic activity depending on the thickness, and there were not many differences. Chemical oxygen demand (COD) was measured to determine the practical applicability of the deposited BDD film. Unlike the potential window, the COD removal rate was almost the same and was not affected by the increase in the thickness of the BDD film. Both films under the two deposition conditions showed a high removal rate of 90% on average. This study confirms that BDD electrodes are much more useful for water treatment than the existing electrodes.
Cement is one of the most widely used structural materials and serves as the primary component of concrete. Among the various types, Portland cement is the most commonly utilized due to its excellent strength and corrosion resistance. Recently, efforts have been made to incorporate various functional additives into Portland cement to impart new properties; however, studies on the resulting changes in corrosion resistance remain insufficient. While the existing research has largely focused on impurities in cement, systematic studies on the effects of interstitial elements on the crystallization and electrochemical behavior of cement are scarce. This study investigates the influence of carbon (C) addition on the crystallographic structure and electrochemical properties of Portland cement. C concentrations from 0 to 10 wt.% were added. The microstructure and crystallographic structure with different C concentrations were analyzed using FE-SEM and XRD. The bonding characteristics of cement components according to the C composition were measured using XPS, hardness was measured using Vickers hardness, and electroconductivity was calculated using a 4-point probe. The electrochemical behavior was evaluated according to the ASTM G 61 standards through OCP, EIS, and potentiodynamic polarization tests. As the composition of C increased, the number of voids and cracks decreased, while the electrical conductivity increased from 1.7 × 10−4 to 4.3 × 10−2. Additionally, the resistance tended to decrease with the increase in C composition. Therefore, the concentration of C needs to be controlled depending on the required function of the cement.
Portland cement is a critical material widely used in the construction industry, where its crystallization and microstructure are key factors determining its physical and mechanical properties. This study investigated the effect of sulfur on the crystallization and microstructure of Portland cement. Sulfur acts as either an additive or an impurity during the cement production process, influencing the crystal size, distribution, and microstructure formation of major hydration products such as C3S (tricalcium silicate), C2S (dicalcium silicate), C3A (tricalcium aluminate), and C4AF (tetracalcium aluminoferrite). Through quantitative and qualitative evaluation using XRD, SEM, and EPMA analytical techniques, this study examined changes in the hydration characteristics, crystal structure, and microstructure of Portland cement with varying sulfur concentrations. The results revealed that increased sulfur content promotes the crystal growth of C3A and the formation of ettringite, which alters the density of the structure during the early stages of hydration and affects its long-term strength properties. These findings suggest that controlling the sulfur content plays a significant role in optimizing the performance and durability of Portland cement. This study highlights the potential for developing high-performance cement by regulating sulfur levels during the production process, contributing to advancements in construction materials.
Portland cement is one of the most widely used construction materials employed in both large-scale structures and everyday applications. Although various materials are often added during production to enhance their performance, NaCl can be introduced in the process for various reasons. Despite this issue, existing studies lack sufficient quantitative data on the effects of NaCl on cement properties. Therefore, this study aims to investigate the physical and chemical degradation mechanisms in cement containing NaCl. Cement specimens were prepared by mixing cement, water, and NaCl, followed by stirring at 60 rpm and curing at room temperature for seven days. Microstructural changes as a function of the NaCl concentration were analyzed using scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). Electrochemical properties were evaluated via open-circuit potential (OCP) measurements, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization tests. The results indicate that increasing the NaCl concentration leads to the formation of fine precipitates, the degradation of the cement matrix, and the reduced stability of major hydration products. Furthermore, the electrochemical analysis revealed that higher NaCl concentrations weaken the passive layer on the cement surface, resulting in an increased corrosion rate from 1 × 10−7 to 4 × 10−7 on the active polarization of the potentiodynamic polarization curve. Additionally, the pitting potential (Epit) decreased from 0.73 V to 0.61 V with an increasing NaCl concentration up to 3 wt.%. This study quantitatively evaluates the impact of NaCl on the durability of Portland cement and provides fundamental data to ensure the long-term stability of cement structures in chloride-rich environments.
The growing demand for sustainable construction materials has sparked interest in innovative cementitious components that improve performance while mitigating environmental impact. This study explores the influence of red phosphorus (P) on the crystallization dynamics and electrochemical stability of Portland cement. Specifically, we investigate how varying phosphorus concentrations (0–10%) affect phase evolution and structural integrity. A comprehensive suite of analytical techniques, including field emission scanning electron microscopy (FE-SEM), energy-dispersive spectroscopy (EDS), electron probe microanalysis (EPMA), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS), was employed to characterize crystallization behavior. Additionally, open circuit potential (OCP), potentiodynamic polarization tests, and electrochemical impedance spectroscopy (EIS) were utilized to evaluate electrochemical properties. Quantitative defect analysis showed that the number of pores increased from 150 ± 22 to 420 ± 22 ea/mm2, the crack width increased from 0.10 ± 0.01 to 1.40 ± 0.60 μm, and the crack length increased from 1.20 ± 0.20 to 4.20 ± 1.21 μm. In addition, OCP shifted from −0.16 ± 0.01 to −0.27 ± 0.03 V, Icorr increased from 2 × 10−7 ± 1 × 10−8 to 8 × 10−7 ± 3 × 10−8 A/cm2, and Rp decreased from 10.5 ± 0.4 to 6.0 ± 0.2 kΩ with increasing P composition, indicating deterioration of the microstructural and electrochemical stability of the cement matrix. These findings provide quantitative guidance for controlling phosphorus utilization in cement formulations.