Infrared thermography technology has improved dramatically in recent years and is gaining renewed interest in the medical community for applications in skin tissue identification applications. However, there is still a need for an optimized measurement setup and protocol to obtain the most appropriate images for decision making and further processing. Nowadays, various cooling methods, measurement setups and cameras are used, but a general optimized cooling and measurement protocol has not been defined yet. In this literature review, an overview of different measurement setups, thermal excitation techniques and infrared camera equipment is given. It is possible to improve thermal images of skin lesions by choosing an appropriate cooling method, infrared camera and optimized measurement setup.

Spot welds have a significant part in the creation of automotive vehicles. Since the integrity of, for example, a car, is dependent on the performance of multiple welds, it is important to ensure the quality of each spot weld. Several attempts have been made in order to determine the quality of spot welds, but most of them do not focus on the applicability in the manufacturing process. Spot weld inspections are often performed using back heating. However, during manufacturing, robotic inspections are desired, and since the bodywork of a car is a complex shape, the accessibility from the inside of the vehicle is minor. Therefore, inspections using front heating are more suitable. In this manuscript, multiple excitation methods are compared as well as different post-processing techniques. The used excitation techniques can be divided into light heating and inductive heating. Light heating is further divided in lock-in thermography and pulse thermography. The used post-processing techniques are principle component analysis and fast Fourier transform. Inductive heating turns out to be the most suitable measurement technique since it is fast and can be performed as front and back heating. Both investigated post-processing techniques deliver suitable information, such as relief images and information of the internal structure of the spot weld.

When studying paintings with active infrared thermography (IRT), minimizing the temperature fluctuations and thermal shock during a measurement becomes important. Under these conditions, it might be beneficial to use lock-in thermography instead of the conventionally used pulse thermography (PT). This study compared the observations made with lock-in thermography (LIT) and pulse phase thermography (PPT) with halogen light excitation. Three distinctly different paintings were examined. The LIT measurements caused smaller temperature fluctuations and, overall, the phase images appeared to have a higher contrast and less noise. However, in the PPT phase images, the upper paint layer was less visible, an aspect which is of particular interest when trying to observe subsurface defects or the structure of the support. The influence of the spectral range of the cameras on the results was also investigated. All measurements were taken with a mid-wave infrared (MWIR) and long wave infrared (LWIR) camera. The results show that there is a significant number of direct reflection artifacts, caused by the use of the halogen light sources when using the MWIR camera. Adding a long-pass filter to the MWIR camera eliminated most of these artifacts. All results are presented in a side-by-side comparison.

In-line inspection of advanced components, remains a challenging task in industry. A methodology is discussed which uses numerical simulations to automatically determine the best set of experimental parameters to inspect the structure on defects using active thermography. The inspection is performed using an industrial conveyor belt or a robotic arm optimized using a numerical model of the defected test sample. During the path planning, the directional emissivity is considered for the complex surface and an optimal experimental setup is found. The results show that in-line quality evaluation of complex shaped structures is improved with a minimal amount of inspection time.

Nowadays, performing dynamic line scan thermography (DLST) is very challenging, and therefore an expert is needed in order to predict the optimal set-up parameters. The parameters are mostly dependent on the material properties of the object to be inspected, but there are also correlations between the parameters themselves. The interrelationship is not always evident even for someone skilled in the art. Therefore, optimisation using response surface can give more insights in the interconnections between parameters, but also between the material properties and the variables. Performing inspections using an optimised parameter set will result in high contrast thermograms showing the size and shape of the defect accurately. Using response surfaces to predict the optimal parameter set enables to perform fast measurements without the need of extensive testing to find adequate measurement parameters. Differing from the optimal parameters will result in contrast loss or detail loss of the size and shape of the detected defect.

We address the challenge of determining a valid set of parameters for a dynamic line scan thermography setup. Traditionally, this optimization process is labor- and time-intensive work, even for an expert skilled in the art. Nowadays, simulations in software can reduce some of that burden. However, when faced with many parameters to optimize, all of which cover a large range of values, this is still a time-consuming endeavor. A large number of simulations are needed to adequately capture the underlying physical reality. We propose to emulate the simulator by means of a Gaussian process. This statistical model serves as a surrogate for the simulations. To some extent, this can be thought of as a “model of the model”. Once trained on a relative low amount of data points, this surrogate model can be queried to answer various engineering design questions. Moreover, the underlying model, a Gaussian process, is stochastic in nature. This allows for uncertainty quantification in the outcomes of the queried model, which plays an important role in decision making or risk assessment. We provide several real-world examples that demonstrate the usefulness of this method.