In order to determine camera parameters, a calibration procedure involving the camera recordings of a checkerboard is usually performed. In this paper, we propose an alternative approach that uses Gray-code patterns displayed on an LCD screen. Gray-code patterns allow us to decode 3D location information of points of the LCD screen at every pixel in the camera image. This is in contrast to checkerboard patterns where the number of corresponding locations is limited to the number of checkerboard corners. We show that, for the case of a UEye CMOS camera, the precision of focal-length estimation is 1.5 times more precise than when using a standard calibration with a checkerboard pattern.

To automatically evaluate the ergonomics of workers, 3D skeletons are needed. Most ergonomic assessment methods, like REBA, are based on the different 3D joint angles. Thanks to the huge amount of training data, 2D skeleton detectors have become very accurate. In this work, we test three methods to calculate 3D skeletons from 2D detections: using the depth from a single RealSense range camera, triangulating the joints using multiple cameras, and combining the triangulation of multiple camera pairs. We tested the methods using recordings of a person doing different assembly tasks. We compared the resulting joint angles to the ground truth of a VICON marker-based tracking system. The resulting RMS angle error for the triangulation methods is between 12° and 16°, showing that they are accurate enough to calculate a useful ergonomic score from.

The fatigue performance and healing ability of asphalt pavements are important for mixture design, rehabilitation, and maintenance of the roads. By analyzing these parameters in an asphalt mixture, it is possible to predict the crack formation and propagation in asphalt pavements and healing of these cracks during the rest periods. The healing effect in asphalt mixtures has been observed and verified by many researchers and different methods exist to evaluate this phenomenon. However, current methods are still inadequate to fully observe and quantify the healing phenomenon in asphalt mixtures. In this study, a digital image correlation (DIC) method is used to calculate the strain map on the surface of cylindrical asphalt specimens during the indirect tensile fatigue test. This strain map is used to detect the location of crack initiations and development of the microcracks during the experiments. Next, the specimens are unloaded and the temperature of the climate chamber is increased to 60 °C for 18 h to investigate the healing phenomenon on the surface of the specimens. It is observed that the strain reduces near the microcrack areas especially at the tip of the microcracks. Furthermore, using DIC it is possible to observe the healing rate and the minimum time required to heal the microcracks on the surface of the specimens.

Spot welds have a significant part in the creation of automotive vehicles. Since the integrity of, for example, a car, is dependent on the performance of multiple welds, it is important to ensure the quality of each spot weld. Several attempts have been made in order to determine the quality of spot welds, but most of them do not focus on the applicability in the manufacturing process. Spot weld inspections are often performed using back heating. However, during manufacturing, robotic inspections are desired, and since the bodywork of a car is a complex shape, the accessibility from the inside of the vehicle is minor. Therefore, inspections using front heating are more suitable. In this manuscript, multiple excitation methods are compared as well as different post-processing techniques. The used excitation techniques can be divided into light heating and inductive heating. Light heating is further divided in lock-in thermography and pulse thermography. The used post-processing techniques are principle component analysis and fast Fourier transform. Inductive heating turns out to be the most suitable measurement technique since it is fast and can be performed as front and back heating. Both investigated post-processing techniques deliver suitable information, such as relief images and information of the internal structure of the spot weld.

When studying paintings with active infrared thermography (IRT), minimizing the temperature fluctuations and thermal shock during a measurement becomes important. Under these conditions, it might be beneficial to use lock-in thermography instead of the conventionally used pulse thermography (PT). This study compared the observations made with lock-in thermography (LIT) and pulse phase thermography (PPT) with halogen light excitation. Three distinctly different paintings were examined. The LIT measurements caused smaller temperature fluctuations and, overall, the phase images appeared to have a higher contrast and less noise. However, in the PPT phase images, the upper paint layer was less visible, an aspect which is of particular interest when trying to observe subsurface defects or the structure of the support. The influence of the spectral range of the cameras on the results was also investigated. All measurements were taken with a mid-wave infrared (MWIR) and long wave infrared (LWIR) camera. The results show that there is a significant number of direct reflection artifacts, caused by the use of the halogen light sources when using the MWIR camera. Adding a long-pass filter to the MWIR camera eliminated most of these artifacts. All results are presented in a side-by-side comparison.

Nowadays, performing dynamic line scan thermography (DLST) is very challenging, and therefore an expert is needed in order to predict the optimal set-up parameters. The parameters are mostly dependent on the material properties of the object to be inspected, but there are also correlations between the parameters themselves. The interrelationship is not always evident even for someone skilled in the art. Therefore, optimisation using response surface can give more insights in the interconnections between parameters, but also between the material properties and the variables. Performing inspections using an optimised parameter set will result in high contrast thermograms showing the size and shape of the defect accurately. Using response surfaces to predict the optimal parameter set enables to perform fast measurements without the need of extensive testing to find adequate measurement parameters. Differing from the optimal parameters will result in contrast loss or detail loss of the size and shape of the detected defect.