Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented.

The modification of carbon fibers for improving adhesion between fibers and an epoxy resin in composite materials has become the focus of attention. In this work the carbon fiber coating process has been devised in a way preventing the stiffening and clumping of fibers. To improve interactions between coated fibers and a resin in composites, four types of silica coatings with different organic functional groups (3-aminopropyl–coating 1, 3-mercaptopropyl–coating 2, 2-(3,4-epoxycyclohexyl) ethyl–coating 3, methyl–coating 4) were obtained. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were used to distinguish the changes of a carbon fibers surface after coating deposition. The thickness of the obtained coatings, including the diversity of thickness, was determined by transmission electron microscopy (TEM). The increase in surface free energy (SFE) of modified fibers, including the distinction between the polar and dispersive parts, was examined by wettability measurements using a tensometric test. The developed coating preparation process allowed to cover fibers separately with nanoscale silica layers, which changed their morphology. The introduction of organic functional groups resulted in surface free energy changes, especially an increase in specific polar surface energy components.

The reported work was focused on sol–gel-derived organically modified and fluorinated silica coatings deposited on elastic polymeric foil. The structure and topography of the coatings were tested by infrared spectroscopy and microscopic studies. The functional properties were determined using thermal analysis, surface analysis, and oxygen permeability tests. The barrier feature of the investigated materials against oxygen was correlated with the properties of the coatings. The hybrid (organic–inorganic) structure of the coatings was proven, demonstrating the presence of a silica network modified with alkyl and fluoroalkyl groups since precursors with the isooctyl group or different lengths of the fluoroalkyl chains were used for the syntheses. The coatings were free of defects and had a smooth surface except for the sample containing the longest fluoroalkyl chain (perfluorododecyl group), which showed a wrinkle-like surface. The hydrophobic character of the coatings increased, whereas the oxygen permeation coefficient values decreased (reaching a fourfold lower coefficient in comparison to the bare substrate) with a higher content of the fluorinated carbon atoms in the structure. The results were enriched by the information from the thermomechanical analysis as well as nanoindentation and scratch tests giving values of the glass transition temperature, thermal expansion coefficient, coatings adhesion, and hardness of the investigated systems.