The recycling of aluminum is commonly an important step to achieve the high value-added utilization of fly ash, which is a kind of solid waste generated from coal-fired power plants. In this study, high-alumina fly ash was efficiently activated by ammonium sulfate method and the alumina was efficiently extracted. The effects of roasting temperature, roasting time, and ammonium sulfate/high-alumina fly ash mass ratio on the leaching rate of alumina were fully analyzed, and the roasting kinetics and reaction mechanism in the roasting process were discussed. The experimental results showed that the leaching rate of alumina in the roasted material achieved 93.57% with the roasting temperature of 673 K, the roasting time of 60 min, and the mass ratio of ammonium sulfate to high-alumina fly ash of 6 : 1. The roasting kinetics showed that the reaction between high-alumina fly ash and ammonium sulfate was controlled by internal diffusion, the apparent activation energy was 37.40 kJ mol⁻¹, which accorded with the reaction kinetic equation 1 − 2x/3 − (1 − x)^2/3 = 2.9546 exp[−37 400/(RT)]t. The reaction mechanism showed that the aluminum and structural damage mullite in the high-alumina fly ash reacted with molten ammonium sulfate to form (NH₄)₃Al(SO₄)₃ and NH₄Al(SO₄)₂. Finally, (NH₄)₃Al(SO₄)₃ was transformed into NH₄Al(SO₄)₂ with the increase of temperature.

This study systematically investigates the influence mechanism of the element Cr on the mechanical properties of the heat-affected zone in pipeline steels for supercritical CO₂ transportation. Microstructural evolution in the heat affected-zone was characterized through thermal simulation tests, Charpy impact testing (−10 °C), and microhardness measurements, complemented by multiscale microscopic analyses (optical microscopy, scanning electron microscopy, electron backscatter diffraction, and transmission electron microscopy). The results demonstrate that Cr addition enhances the base metal’s resistance to supercritical CO₂ corrosion but reduces its low-temperature impact toughness from 277 J to 235 J at −10 °C. Notably, the intercritical heat-affected zone exhibits severe embrittlement, with impact energy plummeting from 235 J (base metal) to 77 J. Microstructural analysis reveals that Cr interacts with carbon to form stable carbonitride particles, which reduce the free carbon concentration and diffusion coefficient in austenite, thereby inducing heterogeneous austenitization. Undissolved carbonitrides pin grain boundaries, creating carbon concentration gradients. During rapid cooling, these localized carbon-enriched microregions preferentially transform into core–shell-structured M-A constituent, characterized by a micro-twin containing retained austenite core encapsulated by high hardness lath martensite. The synergistic interaction between micro-twins and interfacial thermal mismatch stress induces localized stress concentration, triggering microcrack nucleation and subsequent toughness degradation.

This study systematically evaluates the influence of copper (Cu) addition in gas-shielded solid wires on the microstructure and cryogenic toughness of X80 pipeline steel welds. Welds were fabricated using solid wires with varying Cu contents (0.13–0.34 wt.%) under identical gas metal arc welding (GMAW) parameters. The mechanical capacities were assessed via tensile testing, Charpy V-notch impact tests at −20 °C and Vickers hardness measurements. Microstructural evolution was characterized through optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Key findings reveal that increasing the Cu content from 0.13 wt.% to 0.34 wt.% reduces the volume percentage of acicular ferrite (AF) in the weld metal by approximately 20%, accompanied by a significant decline in cryogenic toughness, with the average impact energy decreasing from 221.08 J to 151.59 J. Mechanistic analysis demonstrates that the trace increase in the Cu element. The phase transition temperature and inclusions is not significant but can refine the prior austenite grain size of the weld, so that the total surface area of the grain boundary increases, and the surface area of the inclusions within the grain is relatively small, resulting in the nucleation of acicular ferrite within the grain being weak. This microstructural transition lowers the critical crack size and diminishes the density for high-angle grain boundaries (HAGBs > 45°), which weakens crack deflection capability. Consequently, the crack propagation angle decreases from 54.73° to 45°, substantially reducing the energy required for stable crack growth and deteriorating low-temperature toughness.