The main objective of this work is to provide a comprehensive explanation of the Register Transfer Level (RTL) to Graphic Data System II (GDSII) flow for designing custom Field-Programmable Gate Array (FPGA) architectures at the 130 nm technology node using the SKY130 Process Design Kit (PDK). By leveraging open-source tools—specifically OpenLane and OpenFPGA—this study details the methodology and implementation steps required to generate a GDSII layout of a custom FPGA. OpenLane offers an integrated RTL-to-GDSII flow by combining multiple Electronic Design Automation (EDA) tools, while OpenFPGA enables the construction of flexible and customizable FPGA architectures. The article covers key aspects of the RTL-to-GDSII workflow, including RTL file configuration, the utilization of configuration variables for physical design, hierarchical chip design, macro and core implementation, chip-level integration, and gate-level simulation. Experimental results validate the proposed workflow, showcasing the successful transformation from RTL to GDSII. The findings of this research provide valuable insights for researchers and engineers in the FPGA design field, advancing the state of the art in FPGA architecture development.

Edge detection is a key building block in real-time image-processing applications such as drone-based infrastructure inspection, autonomous navigation, and remote sensing. However, its computational cost remains a challenge for resource-constrained embedded systems. This work presents a hardware-accelerated edge detection architecture based on a homogeneous 2D-mesh Network-on-Chip (NoC) integrating systolic arrays to efficiently perform the convolution operations required by the Sobel filter. The proposed architecture was first developed and validated as a 3 × 3 mesh prototype on FPGA (Xilinx Zynq-7000, Zynq-7010, XC7Z010-CLG400A, Zybo board, utilizing 26,112 LUTs, 24,851 flip-flops, and 162 DSP blocks), achieving a throughput of 8.8 Gb/s with a power consumption of 0.79 W at 100 MHz. Building upon this validated prototype, a reduced 2 × 2 node cluster with 14-bit word width was subsequently synthesized at the physical level as a proof-of-concept using the OpenLane RTL-to-GDSII open-source flow targeting the SkyWater 130 nm PDK (sky130A). Post-layout analysis confirms the manufacturability of the design, with a total power consumption of 378 mW and compliance with timing constraints, demonstrating the feasibility of mapping the proposed architecture to silicon and its suitability for drone-based infrastructure monitoring applications.

The increasing availability of open-source electronic design automation (EDA) tools and publicly accessible process design kits (PDKs) has expanded access to integrated circuit (IC) development; however, scalable system-level integration frameworks capable of supporting heterogeneous digital, analog, and mixed-signal systems remain limited. This paper presents Silicluster Version 2 (Silicluster v2), a hierarchical and scalable multi-project system-on-chip (SoC) architecture implemented in 130 nm complementary metal-oxide-semiconductor (CMOS) technology using a fully open-source register-transfer-level (RTL) to Graphic Data System II (GDSII) layout design flow. The proposed architecture enables the structured integration of up to 256 independent digital, analog, and mixed-signal modules within a single chip while preserving modular isolation, reusability, and routing efficiency. In contrast to its previous digital-focused implementation, Silicluster v2 incorporates infrastructure supporting transistor-level analog layout, parasitic-aware mixed-domain co-simulation using Simulation Program with Integrated Circuit Emphasis (SPICE), and integration of synthesized standard-cell netlists alongside custom transistor-level blocks. A hierarchical multiplexed interconnection scheme and centralized clock-distribution strategy mitigate fanout, congestion, and timing-closure challenges inherent to high-density modular integration. The complete system is validated through design rule checking (DRC), layout-versus-schematic (LVS) verification, parasitic extraction, and static timing analysis (STA) at 10 MHz, targeting 1.8V digital operation and 3.3V analog operation. The results demonstrate the feasibility of constructing complex heterogeneous integrated circuits using exclusively open-source methodologies, establishing Silicluster v2 as a validated reference architecture for collaborative silicon integration and scalable multi-project chip development.