The marine environment is highly corrosive for mild and low alloy steels. This study aimed to enhance the corrosion resistance of the AH36 steel in a saline medium by coating it with a copper particles reinforced polyaniline (PANI) layer. PANI and Cu particles were grown on the steel surface by electrodepositing methods. Firstly, PANI was electropolymerized in the presence of oxalic acid, followed by the electrodeposition of Cu particles at different deposition times. The coating showed a well-distribution of Cu particles in the polymer matrix and excellent adhesion. Furthermore, the Cu particles and PANI-coated steels exhibited corrosion resistance significantly in the saline medium compared to the bare substrate and pristine PANI-coated samples. The improved corrosion protection of a Cu@PANI coating on the AH36 steel could contribute to forming a physical barrier by filling Cu particles on the PANI pores.

A calcareous deposit is a by-product of the cathodic polarization in seawater environments. This study presents the results of evaluating the anticorrosion and anti-macro-biofouling effectiveness of a calcareous deposit layer on the surface of the cathodically polarized AH36 structural steel in tropical seawater. The polarization is induced with initial current densities at which the calcareous deposit layer formed with both aragonite and brucite for 12 months continuously. The protective properties of the layer were compared with those of the passive layer from corrosion products under the same environmental conditions. The macro-biofouling in the tropical seawater is observed in the closed and open surfaces of the steel. The comparison of the anticorrosion property shows that, to some degree, the calcareous deposit layer contributes to surface passivation, as in the case of the corrosion product layer. In addition, the composition of the brucite and aragonite in the calcareous layer in the study plays a role as a macro-biofouling growth-limiting factor.

The present study aimed to evaluate the antifouling efficacy of Piper betle leaf extracts as a bioactive additive for eco-friendly antifouling coatings. The composition of P. betle extract was determined and analyzed. Phytochemical analysis revealed that the ethanol extract of P. betle contained phenolics, tannins, proteins, carbohydrates, and flavonoids, with total phenolic content reaching 260.3 mg GAE/g dry weight and flavonoid content reaching 52.56 mg QE/g dry weight. The antibacterial test results showed that the ethanol extract of P. betle exhibited maximum antibacterial efficacy against E. coli, B. subtilis, S. aureus, and marine bacteria, with inhibition zone diameters of 28.7 ± 0.5, 27.0 ± 1.6, 22.1 ± 0.6, and 35.1 ± 0.5 mm, respectively. Based on the laboratory test results, the ethanol extract of P. betle was chosen to be added to coatings as an antifouling additive. The content of the extract was 0.5, 1.0, and 1.5 wt.%. A field test conducted in tropical seawater (at Nha Trang Bay) demonstrated that incorporating 1 wt.% of P. betle extract into an acrylic copolymer-based coating significantly enhanced its antifouling performance. After nine months of immersion in seawater, this sample maintained an antifouling efficiency of 74%. These findings highlight the potential of P. betle extract as a sustainable alternative to conventional antifouling agents in marine coatings.