High-temperature vulcanized silicone rubber (HTV-SR), widely used in composite insulators, experiences performance degradation when subjected to combined stresses such as corona discharge, humidity and temperature fluctuations. This degradation poses significant risks to the reliability of power grid operation. To investigate the aging behavior and mechanisms of HTV-SR under the combined influences of corona, moisture and thermal cycling, a series of multi-factor accelerated aging tests are conducted. Comprehensive characterizations of surface morphology, structural, mechanical and electrical properties are performed before and after aging. The results reveal that corona discharge induces molecular chain scission and promotes oxidative crosslinking, leading to surface degradation. Increased humidity accelerates water diffusion and hydrolysis, enhancing crosslink density but reducing material flexibility, thereby further deteriorating structural integrity and electrical performance. Compared with constant temperature aging, thermal cycling introduces repetitive thermal stress, which significantly aggravates filler migration and leads to more severe mechanical and dielectric degradation. These findings elucidate the multi-scale degradation mechanisms of HTV-SR under the coupling effects of corona discharge, humidity and temperature cycling, providing theoretical support for the design of corona- and humidity-resistant silicone rubber for composite insulator applications.

In order to achieve more effective online monitoring of distribution cables, a deployment scheme of the distribution cable condition monitoring devices based on a wireless sensor network (WSN) has been proposed. The proposed deployment scheme can improve the coverage rate and extend the lifetime of the sensor network. Moreover, the clustering method, node density, and node deployment method of the wireless sensor routing algorithm are improved, and based on isosceles triangle non-uniform deployment, a routing optimization algorithm has been proposed to achieve the balance of the energy consumption of each node in the network. Firstly, according to the energy consumption model of the network, the energy consumption of each cluster is calculated, and then by taking the minimum energy consumption of data transmission between clusters as the constraint condition, the optimal clustering distance of the network is solved. Then, according to the scale of network nodes, the density of routing nodes in each cluster is calculated, and the routing nodes in the cluster are deployed by an isosceles triangle. Finally, according to the cluster head election formula, the routing cluster head nodes in each cluster are selected, and the network data information is transmitted to the base station in a multi-hop manner through the routing cluster head nodes. The simulation results indicated that, compared with the traditional routing optimization algorithms, the proposed algorithm could keep the routing coverage at more than 200% all the time, and can effectively balance the energy consumption of nodes, improve the energy utilization efficiency of the routing nodes, and at least extend the lifetime of the network by two times. Moreover, the longer the cables, the more cost savings and the better the life cycle optimization effect of the proposed scheme. In addition, the proposed scheme can greatly reduce the economic cost of network investment, compared with using the demodulator to obtain monitoring data.

Composite interphase spacers are essential components in ultra-high-voltage (UHV) transmission lines to suppress conductor galloping. This study investigates the first reported case of a core-rod fracture in a 500 kV composite spacer and elucidates its degradation mechanism through multi-scale characterization, electrical testing combined and electric field and mechanical simulation. Macroscopic inspection and industrial computed tomography (CT) show that degradation initiated at the unsheltered high-voltage sheath–core interface and propagated axially, accompanied by continuous interfacial cracks and void networks whose volume ratio gradually decreased along the spacer. Material characterizations indicate moisture-driven glass-fiber hydrolysis, epoxy oxidation, and progressive interfacial debonding. Leakage current test further indicates humidity-sensitive conductive paths in the degraded region, confirming the presence of moisture-activated interfacial channels. Electric-field simulations under two shed configurations demonstrated that local field intensification was concentrated within 20–30 cm of the HV terminal, where the sheath and core surface fields increased by approximately 9.3% and 5.5%. Mechanical modeling demonstrates a pronounced bending-induced stress concentration at the same end region. The combined effects of moisture ingress, electrical stress, mechanical loading, and chemical degradation lead to the decay-like fracture. Improving sheath hydrophobicity, enhancing interfacial bonding, and optimizing end-fitting geometry are recommended to mitigate such failures and ensure the long-term reliability of UHV composite interphase spacers.