Metal inert gas (MIG) welding is one of the processes most commonly used for joining metals, especially for joining aluminum and its alloys. The application of a pulsed current in an electric arc allows better controllability of the molten droplets and the arc transition, which subsequently leads to welds with characteristic flaky joints of better quality. In this paper, the optimization of parameters for welding aluminum alloys using the synchropulse welding process is investigated. By observing the input variables that have the greatest influence on the change in appearance of the welding current characteristics (delta wire feed from 0.1 to 6.0 m/min, frequency F from 0.5 to 3 Hz, duty cycle from 10% to 90%), it is possible to perform an optimization to achieve the desired output values. The output variables of the experiments are defined as insufficient/excessive throat thickness (mm), depth of penetration (mm), and weld width (mm); and for the desired quality of the welded joint the most acceptable range of its values is selected, the numerical optimization implementation. The experiment has shown that the delta wire feed has the greatest effect on the observed properties, while the influence of frequency F and duty cycle is somewhat smaller, but the factors responsible for the observed output properties are still significant. From all this, it is possible to select specific values of these input variables to define the best possible observed properties and to determine the characteristics of the defined mathematical models.

The protective properties of coating systems usually depend on their base layer, since its characteristics and chemical composition are greatly responsible for prevention of corrosion development. Moreover, a good primer as a base coating has to provide good adhesion between the coating system and the substrate material, as well as good cohesion, i.e., coating strength. The described experiment aimed to determine the influence of input parameters (anticorrosive pigment content, conditioning time, dry film thickness) on the adhesion properties of the coating. The optimization of input parameters was achieved by the pull-off test in order to determine their maximum values. For the purpose of imitating aggressive atmosphere of service conditions, the experiment was run in a salt spray chamber, in which samples were cyclically sprayed with 5% sodium chloride (NaCl) solution for 120 h. The obtained mathematical model makes it possible to define the optimal values of the input variables for the defined values of the required property, i.e., the adhesion properties of the applied primer for certain exploitative conditions.

The production of compensators (expansion joints), and especially of bellows as their most demanding elements, requires the usage of stainless materials. These stainless materials exhibit certain particularities at welding (and quality control) since they are very thin, i.e., their thickness ranges usually from 0.12 to 3.00 mm. This paper starts with the elaboration of compensators and their application, and further presents characteristics of the material selected for experimental testing. In the second part, the paper continues with a description of the experiment referring to longitudinal welding of samples without filler material. The experiment focused on the determination of accurate characteristics of radiographic recordings and their assessment based on comparison with the tensile testing (mechanical properties), FEM numerical simulation and dimensional control. The paper also presents the analysis of obtained results and conclusions made thereof. The research hypothesis was to determine in what way the welding parameters affect the mechanical properties, the geometric shape of the welds, and the exploitation possibilities of the compensator. According to the performed experimental part and the performed testing of mechanical properties, all welded joints are acceptable for use. Nevertheless, according to the standard that prescribes the acceptability criteria of defects that occur in welded joints, some of tested samples were not suitable for operating conditions. Such kinds of welded sheets must be repaired or eliminated from further processing.

A laser beam is the light that is subject to the laws of physics. Surface roughness can cause that the light can be reflected in different angles. Therefore, the surface roughness may influence the amount of light to be reflected so the...

The main protective properties of two-component epoxy coating are connected by the formation of a barrier of a certain thickness between the material and aggressive, environmentally induced reactants. Anticorrosive pigment is added to the coating in order to improve its protective effects. The conditioning time refers to the time interval required for the achievement of satisfactory cohesion bonds between the coating components, as well as a satisfactory adhesion force between the coating and the base material surface. This paper presents insights obtained after experimental research into the influence of input variables (the content of anticorrosive pigment in the coating, dry-film thickness, and conditioning time) on corrosion resistance. The specimens were kept in the aggressive atmosphere of a salt-spray test chamber within time intervals of 120, 240 and 480 h, where they were cyclically sprayed with a 5% sodium chloride (NaCl) solution, and then examined in laboratory conditions. Such a procedure imitated the aggressive conditions of a service environment. After exposure in the salt-spray test chamber, the specimens were tested to determine the protective properties of the coating and to evaluate damage occurring on the coating, with the purpose of assessing the coating quality in relation to the stated input variables. At all times, when the test samples were exposed to the salt chamber atmosphere, the anti-corrosion pigment content was found to have the greatest influence with the thickness of the dry coating film. The conditioning time was an influential factor to a lesser extent, and only in some observed cases. By analyzing the interactions of the input variables and the results obtained based on mathematical models and reaction surfaces, it was possible to define the most optimal values of the input parameters. For example, after 480 h of exposure in a salt chamber, notch corrosion of 0.6 mm was observed at a dry-film thickness of D1 and an anti-corrosion pigment content of 10%.