High performance polymer fibers, such as polyester, aliphatic and aromatic polyamides, are well established in several technical applications, including personal protection equipment, sport, automotive or aerospace. This is due to their excellent thermal, mechanical and chemical properties. In the emerging field of textile based high performance composites and intelligent textiles, polymer fibers are often utilized in hybrids, i.e., in combination with other materials such as polymer matrices or metal coatings. In such cases, the step of activating or functionalizing the fibers is essential to enhance interface strength in the hybrid systems. This review provides a broad overview on recently applied activation and functionalization techniques on high performance polymer fibers including wet chemical and physicochemical treatments (e.g., hydrolysis, oxidation, complexation, deposition, flame, plasma treatment). The main objective is to review possible modification mechanisms, elaborate the effect of the modification on the fiber properties, and address possible applications of these techniques. The review also includes a comparison of the different techniques, thereby providing a better understanding of their potentials and restrictions. While the techniques differ in terms of versatility, handling, and environmental impact they all can, given the right choice of process parameters, provide well-defined fiber surface properties for the intended application.

The integration of electrical functionality into flexible textile structures requires the development of new concepts for flexible conductive material. Conductive and flexible thin films can be generated on non-conductive textile materials by electroless metal deposition. By electroless copper deposition on lyocell-type cellulose fabrics, thin conductive layers with a thickness of approximately 260 nm were prepared. The total copper content of a textile fabric was analyzed to be 147 mg per g of fabric, so that the textile character of the material remains unchanged, which includes, for example, the flexibility and bendability. The flexible material could be used to manufacture a thermoelectric sensor array and generator. This approach enables the formation of a sensor textile with a large number of individual sensors and, at the same time, a reduction in the number of electrical connections, since the conductive textile serves as a common conductive line for all sensors. In combination with aluminum, thermoelectric coefficients of 3–4 µV/K were obtained, which are comparable with copper/aluminum foil and bulk material. Thermoelectric generators, consisting of six junctions using the same material combinations, led to electric output voltages of 0.4 mV for both setups at a temperature difference of 71 K. The results demonstrate the potential of electroless deposition for the production of thin-film-coated flexible textiles, and represent a key technology to achieve the direct integration of electrical sensors and conductors in non-conductive material.

Development of colored surfaces by formation of nano-structured aggregates is a widely used strategy in nature to color lightweight structures (e.g. butterflies) without the use of dye pigments. The deposition of nanoscale particles mimics nature in it’s approach coloring surfaces. This work presents sol-gel modification of cellulose surfaces used to form a template for growth of Cu/Cu₂O core-shell particles with defined size-distributions. Besides improving the adhesion of the deposited particulate material, the sol-gel matrix serves as a template for the control of particle sizes of the Cu/Cu₂O structures, and as a consequence of particle size variation the surface color is tunable. As an example, red color was achieved with an average particle size of 35 nm, and shifts gradually to blue appearance when particles have grown to 80 nm on the sol-gel modified fabric. The copper concentration on representative fabrics is kept low to avoid modifying the textile characteristics and were all in the range of 150–170 mg per g of cellulose material. As a result of copper deposition on the surface of the material, the cellulose fabric also became electrically conductive. Remarkably, the electrical conductivity was found to be dependent on the average particle sizes of the deposits and thus related to the change in observed color. The generation of color by growth of nano-sized particles on sol-gel templates provides a highly promising approach to stain surfaces by physical effects without use of synthetic colorants, which opens a new strategy to improve environmental profile of coloration.

The integration of strand-based pressure sensors directly into woven textiles is a promising strategy to maintain textile properties, such as the flexibility, and to functionalize fabrics. The development of capacitive sensing elements is often based on the construction of laminates, which adversely affect the flexibility and thickness of textiles. In this paper, we present two alternative approaches by manufacturing cylindrical, pressure-sensitive, variable capacitors and twisted strand-based capacitive sensors. They lead to an easy integration method, where sensors can either be embedded or used to construct the body of textiles. In the cause of these studies, SBR/gelatin has been found to be a very useful pressure sensitive insulation system for the production of low cost capacitive sensors.