In order to achieve high quality polishing of a M300 mold steel curved surface, an elastic abrasive is introduced in this paper and its polishing parameters are optimized so that the mirror roughness can be achieved. Based on the Preston equation and Hertz Contact Theory, the theoretical material removal rate (MRR) equation for surface polishing of elastic abrasives is obtained. The effects of process parameters on MRR are analyzed and the polishing parameters to be optimized are as follows: particle size (S), rotational speed (Wt), cutting depth (Ap) and feed speed (Vf). The Taguchi method is applied to design the orthogonal experiment with four factors and three levels. The influence degree of various factors on the roughness of the polished surface and the combination of parameters to be optimized were obtained by the signal-to-noise ratio method. The particle swarm optimization algorithm optimized with the back propagation (BP) neural network algorithm (PSO-BP) is used to optimize the polishing parameters. The results show that the rotational speed has the greatest influence on the roughness, the influence degree of abrasive particle size is greater than that of feed speed, and cutting depth has the least influence. The optimum parameters are as follows: particle size (S) = #1200, rotational speed (Wt) = 4500 rpm, cutting depth (Ap) = 0.25 mm and feed speed (Vf) = 0.8 mm/min. The roughness of the surface polishing with optimum parameters is reduced to 0.021 μm.

Pneumatic soft grippers have been widely studied. However, the structures and material properties of existing pneumatic soft grippers limit their load capacity and manipulation range. In this article, inspired by sea lampreys, we present a pneumatic novel combined soft gripper to achieve a high load capacity and a large grasping range. This soft gripper consists of a cylindrical soft actuator and a detachable sucker. Three internal air chambers of the cylindrical soft actuator are inflated, which enables them to hold objects. Under vacuum pressure, the cylindrical soft actuator and the detachable sucker can both adsorb objects. A finite element model was constructed to simulate three inflation chambers for predicting the grasping range of the cylindrical soft actuator. The validity of the finite element model was established by an experiment. The mechanism of holding force and adsorption force were analyzed. Several groups of experiments were conducted to determine adsorption range, holding force, and adsorption force. In addition, practical applications further indicated that the novel combined soft gripper has a high load capacity (10.85 kg) at a low pressure (16 kPa) and a large grasping range (minimum diameter of the object: d = 6 mm), being able to lift a variety of objects with different weights, material properties, and shapes.

Confined space searches such as pipeline inspections are widely demanded in various scenarios, where lightweight soft robots with inherent compliance to adapt to unstructured environments exhibit good potential. We proposed a tubular soft robot with a simple structure of a spring-rolled dielectric elastomer (SRDE) and compliant passive bristles. Due to the compliance of the bristles, the proposed robots can work in pipelines with inner diameters both larger and smaller than the one of the bristles. Firstly, the nonlinear dynamic behaviors of the SRDE were investigated experimentally. Then, we fabricated the proposed robot with a bristle diameter of 19 mm and then studied its performance in pipelines on the ground with inner diameters of 18 mm and 20 mm. When the pipeline’s inner diameter was less than the outer diameter of the bristles, the bristles remained in the state of bending and the robot locomotion is mainly due to anisotropic friction (1.88 and 0.88 body lengths per second horizontally and vertically, respectively, in inner diameter of 18 mm and 0.06 body length per second in that of 16 mm). In the case of the pipeline with the larger inner diameter, the bristles were not fully constrained, and a small bending moment applied on the lower bristle legs contributed to the robot’s locomotion, leading to a high velocity (2.78 body lengths per second in 20 mm diameter acrylic pipe). In addition, the robot can work in varying geometries, such as curving pipes (curve radius ranges from 0.11 m to 0.31 m) at around two body lengths per second horizontally and on the ground at 3.52 body lengths per second, showing promise for pipeline or narrow space inspections.

Dielectric elastomer actuators (DEAs) are an emerging type of soft actuation technology. As a fundamental unit of a DEA, the characteristics of compliant electrodes play a crucial role in the actuation performances of DEAs. Generally, the compliant electrodes can be categorized into uncured and cured types, of which the cured one commonly involves mixing conductive particles into an elastomeric matrix before curing, thus demonstrating a better long-term performance. Along with the increasing proportion of conductive particles, the electrical conductivity increases at the cost of a stiffer electrode and lower elongation at break ratio. For different DEA applications, it can be more desirable to minimize the electrode stiffness or to maximize its conductivity. In examination of the papers published in recent years, few works have characterized the effects of elastomeric electrodes on the outputs of DEAs, or of their optimizations under different application scenarios. In this work, we propose an experimental framework to characterize the performances of elastomeric electrodes with different formulas based on the two key parameters of stiffness and conductivity. An optimizing method is developed and verified by two different application cases (e.g., quasi-static and dynamic). The findings and the methods developed in this work can offer potential approaches for developing high-performance DEAs.

Biologically inspired pneumatic ring-shaped soft grippers have been extensively studied in the field of soft robotics. However, the effect of the number of air chambers on the grasping performance (grasping range and load capacity) of ring-shaped soft grippers has not been studied. In this article, we propose three ring-shaped soft grippers with the same area of inner walls of air chambers and different numbers of air chambers (two-chamber, three-chamber, and four-chamber) for analyzing and comparing their grasping performance. Finite element method (FEM) models and experimental measurements are conducted to compare the deformation of the inner walls of the three ring-shaped soft grippers, the results indicate that the grasping range of the three-chamber ring-shaped soft gripper is larger than that of the two-chamber ring-shaped soft gripper and the four-chamber ring-shaped soft gripper. Then we choose the three-chamber ring-shaped soft gripper to study the relationship between contact force and air pressure by FEM models and experimental measurements. Several groups of experiments are constructed to compare the load capacity of the three ring-shaped soft grippers, the results indicate that the load capacity of the three-chamber ring-shaped soft gripper is higher than that of the two-chamber ring-shaped soft gripper and the four-chamber ring-shaped soft gripper. The above results reveal that the grasping performance of the three-chamber ring-shaped soft gripper is better than that of other two ring-shaped soft grippers. Furthermore, the application experiments indicate that the three ring-shaped soft grippers can grasp various objects with different weights, material properties, and shapes. This study provides a new idea for investigating ring-shaped soft grippers.