Selective laser melting (SLM), a metal powder fusion additive manufacturing process, has the potential to manufacture complex components for aerospace and biomedical implants. Large-scale adaptation of these technologies is hampered due to the presence of defects such as porosity and part distortion. Nonuniform melt pool size is a major cause of these defects. The melt pool size changes due to heat from the previous powder bed tracks. In this work, the effect of heat sourced from neighbouring tracks was modelled and feedback control was designed. The objective of control is to regulate the melt pool cross-sectional area rejecting the effect of heat from neighbouring tracks within a layer of the powder bed. The SLM process’s thermal model was developed using the energy balance of lumped melt pool volume. The disturbing heat from neighbouring tracks was modelled as the initial temperature of the melt pool. Combining the thermal model with disturbance model resulted in a nonlinear model describing melt pool evolution. The PID, a classical feedback control approach, was used to minimize the effect of intertrack disturbance on the melt pool area. The controller was tuned for the desired melt pool area in a known environment. Simulation results revealed that the proposed controller regulated the desired melt pool area during the scan of multiple tracks of a powder layer within 16 milliseconds and within a length of 0.04 mm reducing laser power by 10% approximately in five tracks. This reduced the chance of pore formation. Hence, it enhances the quality of components manufactured using the SLM process, reducing defects.
Phase change materials (PCMs) have a large number of applications for thermal energy storage (TES) and temperature reduction in buildings due to their thermal characteristics and latent heat storage capabilities. The thermal mass of typical brick walls can be substantially increased using a suitable PCM primarily based on phase change temperature and heat of fusion for different weather conditions in summer and winter. This study proposed a novel dual-layer PCM configuration for brick walls to maintain human comfort for hot and cold climatic conditions in Islamabad, Pakistan. Numerical simulations were performed using Ansys Fluent for dual PCMs layered within a brick wall for June and January with melting temperatures of 29 °C and 13 °C. This study examined and discussed the charging and discharging cycles of PCMs over an extended period (one month) to establish whether the efficacy of PCMs is hindered due to difficulties in discharging. The results show that the combined use of both PCMs stated above provides better human comfort with reduced energy requirements in Islamabad throughout the year than using a single PCM (29 °C) for summer or winter (13 °C) alone.
With widely deployed smart meters, non-intrusive energy measurements have become feasible, which may benefit people by furnishing a better understanding of appliance-level energy consumption. This work is a step forward in using graph signal processing for non-intrusive load monitoring (NILM) by proposing two novel techniques: the spectral cluster mean (SC-M) and spectral cluster eigenvector (SC-EV) methods. These methods use spectral clustering for extracting individual appliance energy usage from the aggregate energy profile of the building. After clustering the data, different strategies are employed to identify each cluster and thus the state of each device. The SC-M method identifies the cluster by comparing its mean with the devices’ pre-defined profiles. The SC-EV method employs an eigenvector resultant to locate the event and then recognize the device using its profile. An ideal dataset and a real-world REFIT dataset are used to test the performance of these two techniques. The f-measure score and disaggregation accuracy of the proposed techniques demonstrate that these two techniques are competitive and viable, with advantages of low complexity, high accuracy, no training data requirement, and fast processing time. Therefore, the proposed techniques are suitable candidates for NILM.
Thermal energy storage integration using phase change materials (PCMs) in buildings has great potential for energy conservation and greenhouse gas (GHG) emission reduction. Cutting-edge research and innovative ideas are required when using multilayered PCMs within typical construction materials to take advantage of their heat storage capability over a wide temperature range within buildings. This current study was carried out to experimentally test the efficacy of using dual PCMs RT28HC and RT21HC with different melting temperature ranges (28 °C and 21 °C) under variable thermal loading. The transient thermal response of various PCM-based configurations of concrete and cement blocks at different temperature inputs was obtained to determine the effectiveness of dual PCMs and their optimized configuration under experimental laboratory conditions. The range of the temperature input was varied from 22 °C to 50 °C, suitable for hot climatic conditions such as those in Pakistan. Laboratory ambient temperatures remained at ~17 °C for all experimental tests. Moreover, the results were compared using two parameters, i.e., decrement factor (DF) and time lag (TL). With DF and TL values of 0.10 and 5.72, respectively, in the high-temperature heating (HTH) regime and a low DF value of 0.08 and high TL of 5.17 in the moderate-temperature heating (MTH) regime, the RT28HC–RT21HC combination proved to be the most effective. The application of the RT28HC–RT21HC combination provided up to a 54.3% reduction in indoor temperatures in the HTH regime. This research contributes through experimental validation that these novel configurations are capable of providing substantial improvement in indoor thermal comfort.
The generation and use of energy are significant contributors to CO2 emissions. Globally, approximately 30% to 40% of all energy consumption can be directly or indirectly linked to buildings. Nearly half of energy usage in buildings is linked to maintaining the thermal comfort of the inhabitants. Therefore, finding solutions that are not only technically but also economically feasible is of utmost importance. Though much research has been conducted to address this issue, most solutions are still costly for developing countries to implement practically. This study endeavors to find a less expensive yet straightforward methodology to achieve thermal comfort while conserving energy. This study takes a broader view of multiple habitat-related CO2 emission issues in developing regions and describes a hybrid solution to address them. New technologies and innovative concepts are being globally examined to benefit from the considerable potential of PCMs and their role in thermal energy storage (TES) applications for buildings. The current study numerically investigates the thermal response of a hybrid building envelope consisting of PCM and local organic waste materials for low-cost low-energy buildings. The local organic waste materials used are those whose disposal is usually done by burning, resulting in an immense amount of greenhouse gases. In the first phase, different waste materials are characterized to determine their thermophysical properties. In the second phase, a low-cost, commonly available PCM calcium chloride hexahydrate, CaCl2·6H2O, is integrated with a brick and corn husk wall to enhance the thermal storage in the building envelope to minimize energy consumption. Temperature distribution plots are primarily used for analysis. The results show a marked improvement in thermal comfort by maintaining a maximum indoor temperature of 27 °C when construction is performed with a 6% corn husk composite material embedded with the PCM, while under similar conditions, the standard brick construction maintained a 31 °C indoor temperature. It is concluded that the integration of the PCM layer with the corn husk wall provides an adequate solution for low-cost and low-energy buildings.
5 July 2019 in International Journal of Training Research
Pakistan is among the emerging economies of South Asia. Despite the current progress and ambitious future goals set by the government, the nation faces many challenges, foremost being poverty and unemployment. Pakistan a nation of 210 million people with 60% of the population under 30 years of age, has a dire need for training its burgeoning young population and provide them the skills needed for their useful and gainful employment. This paper gives a critical analysis of the current technical education status in Pakistan and the upgradations needed for absorbing the emerging technologies and possible avenues for skill development for the nation so that it can welcome and embrace the new technologies and take maximum benefit from the rapidly changing skill requirement scenario. Prioritizing the development of efficient TVET processes in the area of renewable energy and microgrids for establishing new smart off-grid communities and smart economic zones is emphasized.