Aquila Optimizer (AO) and Artificial Rabbits Optimization (ARO) are two recently developed meta-heuristic optimization algorithms. Although AO has powerful exploration capability, it still suffers from poor solution accuracy and premature convergence when addressing some complex cases due to the insufficient exploitation phase. In contrast, ARO possesses very competitive exploitation potential, but its exploration ability needs to be more satisfactory. To ameliorate the above-mentioned limitations in a single algorithm and achieve better overall optimization performance, this paper proposes a novel chaotic opposition-based learning-driven hybrid AO and ARO algorithm called CHAOARO. Firstly, the global exploration phase of AO is combined with the local exploitation phase of ARO to maintain the respective valuable search capabilities. Then, an adaptive switching mechanism (ASM) is designed to better balance the exploration and exploitation procedures. Finally, we introduce the chaotic opposition-based learning (COBL) strategy to avoid the algorithm fall into the local optima. To comprehensively verify the effectiveness and superiority of the proposed work, CHAOARO is compared with the original AO, ARO, and several state-of-the-art algorithms on 23 classical benchmark functions and the IEEE CEC2019 test suite. Systematic comparisons demonstrate that CHAOARO can significantly outperform other competitor methods in terms of solution accuracy, convergence speed, and robustness. Furthermore, the promising prospect of CHAOARO in real-world applications is highlighted by resolving five industrial engineering design problems and photovoltaic (PV) model parameter identification problem.

Wood-plastic composites (WPCs) made by selective laser sintering (SLS) approach of 3D printing offer many advantages over single polymer materials, such as low cost, sustainability, and better sintering accuracy. However, WPCs made via SLS are too weak to have widespread applications. In order to increase the mechanical properties of WPCs, a novel type of WPCs containing 0, 0.05, 0.1 and 0.15 wt % carbon nanotubes (CNT), 14 wt % wood fibers, 86 wt % polyether sulfone (PES) was manufactured via SLS. The experimental results showed that the addition of small amount of CNTs can significantly increase the mechanical properties of the wood/PES composite material. The tensile strength, bending strength, and elasticity modulus were 76.3%, 227.9%, and 128.7% higher with 0.1 wt % CNTs than those without CNTs. The mechanical properties of specimens first increased and then decreased with the addition of CNTs. The SEM results of the specimens’ fracture morphology indicate that the preferable bonding interfaces between wood flour grains and PES grains were achieved by adding CNTs to the composites. There are two reasons why the composites possessed superior mechanical properties: CNTs facilitate the laser sintering process of WPCs due to their thermal conductivities, and CNTs directly reinforce WPCs.

Four-dimensional (4D) printing technology is a revolutionary development that produces structures that can adapt in response to external stimuli. However, the responsiveness and printability of smart materials with shape memory properties, which are necessary for 4D printing, remain limited. Biomass materials derived from nature have offered an effective solution due to their various excellent and unique properties. Biomass materials have been abundant in resources and low in carbon content, contributing to the then-current global green energy-saving goals, including carbon peaking and carbon neutrality. This review focused on different sources of biomass materials used in 4D printing, including plant-based, animal-based, and microbial-based biomass materials. It systematically outlined the responsive deformation mechanisms of printed objects that contained biomass materials and delved into the roles and unique advantages of biomass materials in those printed objects. Leveraging these advantages, the review discussed the potential applications of biomass materials in biomedicine, food printing, and other fields to support ongoing development and application efforts. Additionally, it emphasized the crucial role played by bio-fabrication technologies utilizing biomass materials in the integration of biomass materials with 4D printing. Finally, this paper discussed the then-current challenges and potential future directions of biomass materials in 4D printing, aiming to promote the effective development of biomass materials in 4D printing applications.

The range of selective laser sintering (SLS) materials is currently limited, and the available materials are often of high cost. Moreover, the mechanical strength of wood–plastic SLS parts is low, which restricts the application of a SLS technology. A new composite material has been proposed to address these issues, while simultaneously valorizing agricultural and forestry waste. This composite presents several advantages, including reduced pollution associated with waste disposal and reduced CO₂ emission with the SLS process in addition to good mechanical strength. In this article, a novel and low-cost Prosopis chilensis/polyethersulfone composite (PCPC) was used as a primary material for SLS. The formability of PCPC with various raw material ratios was investigated via single-layer experiments, while the mechanical properties and dimensional accuracy of the parts produced using the various PCPC ratios were evaluated. Further, the microstructure and particle distribution in the PCPC pieces were examined using scanning electron microscopy. The result showed that the SLS part produced via 10/90 (wt/wt) PCPC exhibited the best mechanical strength and forming quality compared to other ratios and pure polyethersulfone (PES), where bending and tensile strengths of 10.78 and 4.94 MPa were measured. To improve the mechanical strength, post-processing infiltration was used and the PCPC-waxed parts were enhanced to 12.38 MPa and 5.73 MPa for bending and tensile strength.

To alleviate resource shortage, reduce the cost of materials consumption and the pollution of agricultural and forestry waste, walnut shell composites (WSPC) consisting of walnut shell as additive and copolyester hot melt adhesive (Co-PES) as binder was developed as the feedstock of selective laser sintering (SLS). WSPC parts with different ingredient proportions were fabricated by SLS and processed through after-treatment technology. The density, mechanical properties and surface quality of WSPC parts before and after post processing were analyzed via formula method, mechanical test and scanning electron microscopy (SEM), respectively. Results show that, when the volume fraction of the walnut shell powder in the WSPC reaches the maximum (40%), sintered WSPC parts have the smallest warping deformation and the highest dimension precision, although the surface quality, density, and mechanical properties are low. However, performing permeating resin as the after-treatment technology could considerably increase the tensile, bending and impact strength by 496%, 464%, and 516%, respectively.