As biodegradable thermoplastics are more and more penetrating the market of filaments for fused deposition modeling (FDM) 3D printing, fillers in the form of natural fibers are convenient: They have the clear advantage of reducing cost, yet retaining the filament biodegradability characteristics. In plastics that are processed through standard techniques (e.g., extrusion or injection molding), natural fibers have a mild reinforcing function, improving stiffness and strength, it is thus interesting to evaluate whether the same holds true also in the case of FDM produced components. The results analyzed in this review show that the mechanical properties of the most common materials, i.e., acrylonitrile-butadiene-styrene (ABS) and PLA, do not benefit from biofillers, while other less widely used polymers, such as the polyolefins, are found to become more performant. Much research has been devoted to studying the effect of additive formulation and processing parameters on the mechanical properties of biofilled 3D printed specimens. The results look promising due to the relevant number of articles published in this field in the last few years. This notwithstanding, not all aspects have been explored and more could potentially be obtained through modifications of the usual FDM techniques and the devices that have been used so far.
The aim of this study is to calculate and compare the play and torque expression of 0.018 and 0.022 bracket slots when engaged with archwires of different size, cross section and material. Eight orthodontic brackets, two of slot height 0.018 and six of slot height 0.022, from different manufacturers, were measured and fixed to a vertical support. Twenty-four archwires of differing size, cross section and material were selected, measured and tested in each bracket of compatible slot width. Compression testing by Instron dynamometer and geometric calculations enabled us to determine the play angle of each bracket/archwire combination, and the angle at which a clinically efficacious force couple, sufficient for dental movement, is exerted. All bracket/archwire combinations considered were found to have play angles far above the ideal. This is ascribable to the slots being oversized with respect to the manufacturers' claims. Likewise, some archwires were found to be oversized, while others undersized. When the same archwire was tested with brackets from different manufacturers, the play and torque expression differed, despite the same nominal dimensions of the slots. When the same bracket was tested with the same size archwires, their construction material was found to influence the torque expression, due to the difference in elastic modulus, but not the wire/slot play. The dimensional precision of orthodontic brackets and archwires and the rigidity of the latter have a profound influence on the torque expression of pre-angled appliances.
Despite the fact that wood polymer composites are interesting materials for many different reasons, they are quite difficult to shape through standard polymer processing techniques, such as extrusion or injection molding. Rheological characterization can be very helpful for understanding the role played by the many variables that are involved in manufacturing and to achieve a good quality final product through an optimized mix of formulation and processing parameters. The main methods that have been used for the rheological characterization of these materials are capillary and parallel plate rheometry. Both are very useful: rotational rheometry is particularly convenient to investigate the compounding phase and obtain structural information on the material, while capillary viscometry is well suited to understand final manufacturing. The results available in the literature at the moment are indeed very interesting and are mostly aimed at investigating the influence of the material formulation, the additives in particular, on the structural, mechanical, and morphological properties of the composite: despite a good number of papers, though, it is difficult to draw general conclusions, as many issues are still debated. The purpose of this article was to overview the state of the art and to highlight the issues that deserve further investigation.
Fused-filament fabrication is one of the most popular 3D printing techniques for thermoplastic materials because it is easy to use and is low-cost. On the other hand, it has the great limit of being suitable only for developing prototypes, because the printed object generally has low mechanical properties, and this prevents its use in structural applications. To solve this issue, the scientific literature has mainly focused on the optimization of the printing parameters and on performing some post-printing treatments, e.g., annealing, but despite some results being very promising, the topic has not yet been exhaustively investigated. In this paper, a post-printing treatment was studied that was based on two subsequent stages of remelting and compaction within a mold made of a granular material. The material chosen for this study was a green composite made of poly-(lactic acid) and poly-(hydroxyalkanoate) filled with wood fibers. The density, mechanical properties in terms of tension and microscopic observations were used to evaluate the treatment effectiveness. The main results were that voids were reduced, and the quality of the interlayer welding was increased, and this improved the mechanical properties, both in terms of stiffness and strength. In particular, the initial specimens displayed remarkable anisotropy, being stronger and stiffer in the longitudinal direction. After the post-processing treatment, despite the longitudinal properties having a very limited increase, the transversal properties increased significantly until they reached the longitudinal properties, thus leading to a more isotropic material.
In full-arch implant rehabilitations, when the anterior screw abutment channel compromises the aesthetic of the patient, the OT-Bridge system used with its Seeger rings may provide the necessary retention of the prosthesis. However, no studies have evaluated the forces generated at the Seeger level during loading. This Finite Element Analysis aims to investigate the mechanical behavior of Seeger rings in a mandibular model with four implants and an OT-Bridge system, used without one or two anterior prosthetic screws. A 400 N unilateral load was virtually applied on a 7 mm distal cantilever. Two different variables were considered: the constraint conditions using two or three screws instead of four and the three different framework materials (fiberglass reinforced resin, cobalt-chrome, TiAl6V4). The FEA analysis exhibited tensile and compressive forces on the Seeger closest to the loading point. With the resin framework, a tension force on abutment 3.3 generates a displacement from 5 to 10 times greater than that respectively expressed in metal framework materials. In a full-arch rehabilitation with four implants, the case with three prosthetic screws seems to be a safer and more predictable configuration instead of two. Considering the stress value exhibited and the mechanical properties of the Seeger, the presence of only two prosthetic screws could lead to permanent deformation of the Seeger in the screwless abutment closest to the loading point.