The idea of sustainable development assumes that natural resources must be treated as limited goods and that waste must be managed rationally. This idea and the constant striving to reduce production costs make the use of waste materials as substitutes for traditionally used raw materials from non-renewable sources increasingly popular. In cement concrete technology, there are many possibilities to use waste as components of mortars and concretes. The subject of this paper is a fine-grained material, obtained as a by-product during the preparation of aggregate for mineral-asphalt mixtures. The aim of the research was to test the suitability of the selected type of powder, namely limestone powder, as a component of cement composites. The paper presents an evaluation of the potential of using the limestone powder as a substitute for the fine aggregate, focusing on the impact of such a modification on aspects of durability. The sulfate degradation and chloride ion diffusion in concrete were investigated. The overall desirability function has been determined. It was demonstrated that the satisfactory value of the general desirability can be attributed to most of the investigated concretes. Positive test results support the potential of replacing part of natural fine aggregate with the tested waste limestone dust without a negative impact on the durability of concrete.
Photocatalytic coatings incorporating nano-TiO2 have emerged as effective solutions for air purification, utilizing solar radiation to degrade airborne pollutants. However, the long-term stability of such coatings, particularly those based on organic binders, remains a concern due to their susceptibility to photocatalytic-driven degradation. This study investigates the effects of low-intensity UV-A irradiation (1–10 W/m2) on acrylic-based photocatalytic coatings’ structural integrity and air purification performance. The findings reveal that significant binder decomposition occurs even under low irradiation conditions—comparable to natural sunlight exposure in Northern and Central Europe during autumn and winter. The surface porosity increased from 2.28% to 9.09% due to polymer degradation, exposing more nano-TiO2 particles and enhancing NO removal efficiency from approximately 120 µg/hm2 to 360 µg/hm2 under UV-A irradiation (1 W/m2). However, this process also resulted in benzene emissions reaching approximately five ppb, raising concerns about secondary pollution and the potential release of nano-TiO2 due to polymer matrix disintegration. These findings highlight the need for optimized coating formulations that balance photocatalytic efficiency with long-term material stability, mitigating the environmental and health risks associated with secondary pollutant emissions.
Blast-furnace slag cement (CEM III) has a wide range of acceptable Cl- content according to EN 197-1: 2012. This makes possible to use alternative fuels for the production of cement, which can increase the chlorides content in the clinker. However, it raises several new research problems, among them the problem of increase of the risk of Cl- penetration intensity due to the higher concentration of chlorides in cement, presented in this paper. Studies have shown that after a short hardening time (28 days) the rate of diffusion of chloride ions increases slightly with the increase in the content of chlorides in the cement CEM III, but after full stabilization of concrete properties (1 year), the content of chlorides in cement CEM III practically does not affect the diffusion rate of chloride ions in concrete.
This study presents a comparison of the protective properties of three concretes of similar composition on the effect of chloride ions. To determine these properties, the values of the diffusion and migration coefficients of chloride ions in concrete were determined using both standard methods and the thermodynamic ion migration model. We tested a comprehensive method for checking the protective properties of concrete against chlorides. This method can not only be used in various concretes, even those with only small differences in composition, but also in concretes with various types of admixtures and additives, such as PVA fibers. The research was carried out to address the needs of a manufacturer of prefabricated concrete foundations. The aim was to find a cheap and effective method of sealing the concrete produced by the manufacturer in order to carry out projects in coastal areas. Earlier diffusion studies showed good performance when replacing ordinary CEM I cement with metallurgical cement. The corrosion rates of the reinforcing steel in these concretes were also compared using the following electrochemical methods: linear polarization and impedance spectroscopy. The porosities of these concretes, determined using X-ray computed tomography for pore-related characterization, were also compared. Changes in the phase composition of corrosion products occurring in the steel–concrete contact zone were compared using scanning electron microscopy with a micro-area chemical analysis capability, in addition to X-ray microdiffraction, to study the microstructure changes. Concrete with CEM III cement was the most resistant to chloride ingress and therefore provided the longest period of protection against chloride-initiated corrosion. The least resistant was concrete with CEM I, for which, after two 7-day cycles of chloride migration in the electric field, steel corrosion started. The additional use of a sealing admixture can cause a local increase in the volume of pores in the concrete, and at the same time, a local weakening of the concrete structure. Concrete with CEM I was characterized as having the highest porosity at 140.537 pores, whereas concrete with CEM III (characterized by lower porosity) had 123.015 pores. Concrete with sealing admixture, with the same open porosity, had the highest number of pores, at 174.880. According to the findings of this study, and using a computed tomography method, concrete with CEM III showed the most uniform distribution of pores of different volumes, and had the lowest total number of pores.
The study of the effect of cement type on the action of an admixture increasing the volume of concrete (containing aluminum powder), used in amounts of 0.5–1.5% of cement mass, was presented. The tests were carried out on cement mortars with Portland (CEM I) and ground granulated blast-furnace slag cement (CEM III). The following tests were carried out for the tested mortars: the air content in fresh mortars, compressive strength, flexural strength, increase in mortar volume, bulk density, pore structure evaluation (by the computer image analysis method) and changes in the concentration of OH− ions during the hydration of used cements. Differences in the action of the tested admixture depending on the cement used were found. To induce the expansion of CEM III mortars, a smaller amount of admixture is required than in the case of CEM I cement. Using the admixture in amounts above 1% of the cement mass causes cracks of mortars with CEM III cement due to slow hydrogen evolution, which occurs after mortar plasticity is lost. The use of an aluminum-containing admixture reduces the strength properties of the cement mortars, the effect being stronger in the case of CEM III cement. The influence of the sample molding time on the admixture action was also found.