We report on the detailed electrical investigation of all-inkjet-printed thin-film transistor (TFT) arrays focusing on TFT failures and their origins. The TFT arrays were manufactured on flexible polymer substrates in ambient condition without the need for cleanroom environment or inert atmosphere and at a maximum temperature of 150 °C. Alternative manufacturing processes for electronic devices such as inkjet printing suffer from lower accuracy compared to traditional microelectronic manufacturing methods. Furthermore, usually printing methods do not allow the manufacturing of electronic devices with high yield (high number of functional devices). In general, the manufacturing yield is much lower compared to the established conventional manufacturing methods based on lithography. Thus, the focus of this contribution is set on a comprehensive analysis of defective TFTs printed by inkjet technology. Based on root cause analysis, we present the defects by developing failure categories and discuss the reasons for the defects. This procedure identifies failure origins and allows the optimization of the manufacturing resulting finally to a yield improvement.

In this paper, an organic, fully recyclable and eco-friendly 20-bit inkjet-printed chipless RFID tag is presented. The tag operates in the near field and is implemented by means of chains of resonant elements. The characterization and manufacturing process of the tag, printed with a few layers of a commercial organic ink on conventional paper substrate (DIN A4), are presented, and tag functionality is demonstrated by reading it by means of a custom-designed reader. The tags are read by proximity (through the near field), by displacing them over a resonator-loaded transmission line, and each resonant element (bit) of the tag is interrogated by a harmonic signal tuned to the resonance frequency. The coupling between the reader line and the resonant elements of the tag produce and amplitude modulated (AM) signal containing the identification (ID) code of the tag.