In this paper, a magnetically coupled electromagnetic energy harvester (MCEEH) is proposed for harvesting human body kinetic energy. The proposed MCEEH mainly consists of a pair of spring-connected magnets, coils, and a free-moving magnet. Specifically, the interaction force between the magnets is repulsive. The main feature of this structure is the use of a magnetic-spring structure to weaken the hardening response caused by the repulsive force. The magnetic coupling method enables the energy harvester system to harvest energy efficiently at low frequency. The MCEEH is experimentally investigated for improving energy harvesting efficiency. Under harmonic excitation with an acceleration of 0.5 g, the MCEEH reaches resonance frequency at 8.8 Hz and the maximum output power of the three coils are 5.2 mW, 2.8 mW, and 2.5 mW, respectively. In the case of hand-shaking excitation, the generator can obtain the maximum voltage of 0.6 V under the excitation acceleration of 0.2 g and the excitation frequency of 3.4 Hz. Additionally, a maximum instantaneous power can be obtained of about 26 mW from the human body’s kinetic energy.
Significant vibrations of the traction wire rope can impact the efficiency and accuracy of static testing in wind turbine blade assessments. This study focuses on the vibration characteristics of the wire rope under static loading conditions. A simulation model for single-point static tests of wind turbine blades was developed using Adams software and validated through wire rope tension and longitudinal acceleration measurements during static tests on a full-scale 71.5-m blade. The validated model was used to analyze the effects of wire rope span and pulley position on vibration amplitude and tension in single-point loading scenarios. The results show that increasing the wire rope span and the distance between the pulley and blade fixture significantly amplifies vibration. Adjusting the span of the wire rope and the pulley position causes the primary vibration frequency to approach the natural frequency, leading to a substantial increase in vibration near the resonance frequency. To avoid resonance and reduce vibration, it is recommended to use two misaligned ground tracks, ensuring the wire rope span does not exceed 30 m and the distance between the pulley and blade fixture does not exceed 7 m. Specific resonance combinations of wire rope span and pulley position should be avoided to improve the precision and reliability of the testing system.
Aiming at the drift problem that the tracking control of the actual load relative to the target load during the electromagnetic excitation biaxial fatigue test of wind turbine blades is easy to drift, a biaxial fatigue testing machine for electromagnetic excitation is designed, and the following strategy of the actual load and the target load is studied. A Fast Transversal Recursive Least Squares algorithm based on fuzzy logic (Fuzzy FTRLS) is proposed to develop a fatigue loading following dynamic strategy, which adjusts the forgetting factor in the algorithm through fuzzy logic to overcome the contradiction between convergence accuracy and convergence speed and solve the phenomenon of amplitude overshoot and phase lag of the actual load relative to the target load. Combined with the previous research results, a simulation model was constructed to verify the strategy’s effectiveness. Field tests were carried out to verify its follow-up effect. The results show that the tracking error of flapwise and edgewise direction is within 4%, which has better robustness and dynamic and static performance than the traditional Recursive Least Squares (RLS) algorithm.
In order to explore the mechanical properties, failure mode, and damage evolution process of pultruded sheets for wind turbine blades, a tensile testing machine for pultruded sheets for wind turbine blades was built, and the hydraulic system, mechanical structure, and control scheme of the testing machine were designed. The feasibility of the mechanical structure was verified by numerical simulation, and the control system was simulated by MATLAB software. Then, based on the built testing machine, the static tensile test of the pultruded sheet was carried out to study the mechanical properties and failure mode of the pultruded sheet. Finally, an infrared thermal imager was used to monitor the temperature change on the surface of the test piece, and the temperature change law and damage evolution process of the test piece during the whole process were studied. The results show that the design scheme of the testing machine was accurate and feasible. The maximum stress occurred in the beam after loading the support, the maximum stress was 280.18 MPa, and the maximum displacement was 0.665 mm, which did not exceed its structural stress-strain limit. At the same time, the control system met the test requirements and had a good follow-up control effect. The failure load of the pultruded sheet was 800 kN. The failure deformation form included three stages of elasticity, yield, and fracture, and the finite element analysis data were in good agreement with the test results. The failure modes were fiber breakage, delamination, and interfacial debonding. The surface temperature of the specimen first decreased linearly, and then continued to increase. The strain and temperature trend were consistent with time.
Wind turbine blades are subjected to complex environmental conditions during long-term operation, which may lead to structural degradation and performance loss. To ensure structural integrity, fatigue testing prior to deployment is essential. This paper proposes a vision-based method for measuring the full-cycle breathing deformation of wind turbine blades during fatigue testing. The method captures dynamic image sequences of the blade’s hotspot cross-section using industrial cameras and employs a feature-based template matching approach to reconstruct the three-dimensional coordinates of target points. Through coordinate transformation, the deformation trajectories are obtained, enabling quantitative analysis of the blade’s dynamic responses in both flapwise and edgewise directions. A dedicated hardware–software system was developed and validated through full-scale fatigue experiments. Quantitative comparison with strain gage measurements shows that the proposed method achieves mean absolute deviations of 0.84 mm and 0.93 mm in two independent experiments, respectively, with closely matched deformation trends under typical loading conditions. These results demonstrate that the proposed method can reliably capture the global deformation behavior of the blade with millimeter-level accuracy, while significantly reducing instrumentation complexity compared to conventional contact-based approaches. The proposed method provides an effective and practical solution for full-field dynamic deformation measurement in blade fatigue testing, offering strong potential for structural health monitoring and early damage detection in wind turbine systems.
19 August 2026 in Journal of Failure Analysis and Prevention