Long-term packaging of miniaturized, flexible implantable medical devices is essential for the next generation of medical devices. Polymer materials that are biocompatible and flexible have attracted extensive interest for the packaging of implantable medical devices, however realizing these devices with long-term hermeticity up to several years remains a great challenge. Here, polyimide (PI) based hermetic encapsulation was greatly improved by atomic layer deposition (ALD) of a nanoscale-thin, biocompatible sandwich stack of HfO₂/Al₂O₃/HfO₂ (ALD-3) between two polyimide layers. A thin copper film covered with a PI/ALD-3/PI barrier maintained excellent electrochemical performance over 1028 days (2.8 years) during acceleration tests at 60 °C in phosphate buffered saline solution (PBS). This stability is equivalent to approximately 14 years at 37 °C. The coatings were monitored in situ through electrochemical impedance spectroscopy (EIS), were inspected by microscope, and were further analyzed using equivalent circuit modeling. The failure mode of ALD Al₂O₃, ALD-3, and PI soaking in PBS is discussed. Encapsulation using ultrathin ALD-3 combined with PI for the packaging of implantable medical devices is robust at the acceleration temperature condition for more than 2.8 years, showing that it has great potential as reliable packaging for long-term implantable devices.

Barrier layers for the long-term encapsulation of implantable medical devices play a crucial role in the devices’ performance and reliability. Typically, to understand the stability and predict the lifetime of barriers (therefore, the implantable devices), the device is subjected to accelerated testing at higher temperatures compared to its service parameters. Nevertheless, at high temperatures, reaction and degradation mechanisms might be different, resulting in false accelerated test results. In this study, the maximum valid temperatures for the accelerated testing of two barrier layers were investigated: atomic layer deposited (ALD) Al₂O₃ and stacked ALD HfO₂/Al₂O₃/HfO₂, hereinafter referred to as ALD-3. The in-house developed standard barrier performance test is based on continuous electrical resistance monitoring and microscopic inspection of Cu patterns covered with the barrier and immersed in phosphate buffered saline (PBS) at temperatures up to 95 °C. The results demonstrate the valid temperature window to perform temperature acceleration tests. In addition, the optimized ALD layer in combination with polyimide (polyimide/ALD-3/polyimide) works as effective barrier at 60 °C for 1215 days, suggesting the potential applicability to the encapsulation of long-term implants.

The construction of abundant pore channels between the layers of Ti₃C₂T_x MXene film is an important approach to fully exploit the 2D macromolecular properties of MXene (Ti₃C₂T_x), which is of great significance for further realizing the practical application of MXene macroscopic assemblies in the field of electromagnetic interference shielding and capacitive storage. However, there is still a lack of systematic introductions and prospects of this field, thus far. In this review, starting from the preparation of MXene macroscopic assemblies, the 3D porous MXene films, constructed by sacrificial templating, vapor foaming, and light foaming, as well as their corresponding properties of electromagnetic interference shielding and capacitive storage, are introduced. In addition, the current bottlenecks and great challenges of 3D porous MXene films are deeply analyzed, and effective solutions for future application development trends are proposed.

Gas molecules and volatile compounds in the air affect product purity and health. Because of increasing demand for better quality of life and health in industrial and general environments, timely detection of abnormal gas releases and poisonous compound volatilization is essential. Luminescence metal-organic frameworks (LMOFs) are materials with tunable pore sizes, defined structures, and luminescence properties, which have been widely reported as sensor materials for detecting various compounds. Here, luminescence mechanisms of LMOFs are reviewed and interactions between the host and guest molecules are explained at the molecular level. On the basis of these relationships, state-of-the-art LMOF-based sensors for various common gas molecules (including H ₂ O, O ₂ , CO _x , and NO _x ) and volatile organic compounds (VOCs) are further described in depth. This review may benefit the further development of LMOFs and accelerate their practical application in various sensor combinations.