With the premise of ensuring workability on a fresh mixture, the volume stability of hardened self-compacting steel fiber reinforced concrete (SFRC) becomes an issue due to the content of cementitious materials increased with the volume fraction of steel fiber. By using the expansive agent to reduce the shrinkage deformation of self-compacting SFRC, the strength reduction of hardened self-compacting SFRC is another issue. To solve these issues, this paper performed an experimental investigation on the workability, shrinkage, and mechanical properties of self-compacting SFRC compared to the self-compacting concrete (SCC) with or without an expansive agent. The calcium-sulfoaluminate expansive agent with content optimized to be 10% mass of binders and the steel fiber with a varying volume fraction from 0.4% to 1.2% were selected as the main parameters. The mix proportion of self-compacting SFRC with expansive agent was designed by the direct absolute volume method, of which the steel fibers are considered to be the distributed coarse aggregates. Results showed that rational high filling and passing ability of fresh self-compacting SFRC was ensured by increasing the binder to coarse-aggregate ratio and the sand ratio in the mix proportions; the autogenous and drying shrinkages of hardened self-compacting SFRC reduced by 22.2% to 3.2% and by 18.5% to 7.3% compared to those of the SCC without expansive agent at a curing age of 180 d, although the expansion effect of expansive agent decreased with the increasing volume fraction of steel fiber; the mechanical properties, including the compressive strength, the splitting tensile strength, and the modulus of elasticity increased with the incorporation of an expansive agent and steel fibers, which met the design requirements.
To expand the structural application of steel fiber reinforced expanded-shale lightweight concrete (SFRELC), a self-compacting SFRELC with high-workability was developed based on previous research. As part of the investigation, the present study focuses on the adaptability of formulas used for the complete stress–strain curves of steel fiber reinforced lightweight-aggregate concrete and conventional concrete under uniaxial compression. On the basis of mix proportion of SFRELC, self-compacting SFRELC was designed with the volume fraction of steel fiber as 0%, 0.4%, 0.8%, 1.2%, 1.6%, and 2.0%. Eighteen cylindrical specimens with dimensions of Φ150 mm × 300 mm were tested to measure the uniaxial compressive stress–strain curves of self-compacting SFRELC. Results indicated that, with the increasing volume fraction of steel fiber, the compressive strain at the peak-stress of the stress–strain curve increased, while the slope of the descending portion decreased. This increased the energy absorption of self-compacting SFRELC with a higher compression toughness. With a comparison of test results between four groups of calculation models, a group of formulas is selected to express the complete stress–strain curves of self-compacting SFRELC under uniaxial compression.
A prestressed concrete cylinder pipe (PCCP) is created with a complex composition of concrete core, welded steel cylinder, prestressed steel wire, protective mortar and anti-corrosion coating. Due to the economy and complexity of structural prototype tests, the ultimate loading test on PCCP is rarely conducted. In this paper, the three-edge bearing test was carried out on a 3.2 m diameter PCCP with embedded steel cylinder. The strains of concrete core, prestressed steel wire and protective mortar were monitored, and the distribution and width of the concrete cracks were recorded. The test results show that the cracking on the inside concrete at the crown zone occurred before those on the invert zone of the pipe. The prestressed steel wire postponed the tensile stress of out-side concrete at the springing line until subjected to the calculated cracking load (Pc). Due to the moment redistribution caused by the cracking on the inside of the concrete at the crown/invert, the protective mortar at the springing line was cracked at 1.2 Pc and exhibited visible cracking after 1.4 Pc. The prestressed steel wire reached the elastic and strength limit states of 1.4 Pc and 1.6 Pc, respectively. The PCCP designed by the limit state design method can resist the increased external loads after reaching the serviceability limit state. The final failure load of the test pipe is greater than 1.6 Pc, and there is sufficient safety in actual operation. Due to the fact that the damage to the concrete at the crown/invert zone may become a fuse of PCCP failure, the tensile stress of the inside concrete at the crown/invert zone of the PCCP should be accurately verified in the design process.
In practical applications, the safe operation of large-diameter prestressed concrete cylinder pipes (PCCPs) depends on the loading performance under internal water pressure. However, there is lack of damage tests for the full-scale large-diameter PCCPs due to economic cost and experimental difficulty. In this paper, a full-scale PCCP with diameter of 3.2 m was tested to verify the bearing capacity for applying to an actual water transfer project. The PCCP was designed by the limit state method and manufactured in a prefabrication plant. During the test, the strains of concrete, prestressed steel wire, and mortar were detected to evaluate the limit state of bearing capacity under internal water pressure. Based on the test results and the strain analysis at the limit state, it was found that when the water pressure reached 1.9 MPa, the concrete outside the steel cylinder was at the serviceability limit state, and the prestressed steel wire was in elastic, while some protective mortar exceeded the serviceability limit state due to the appearance of visible cracks. A good accuracy of the theoretical calculation with the predicted results lower about 9.4% and 8% than tested pressures at decompression and cracking states. Moreover, the cracking pressure of concrete and bursting pressure of pipe were 2.5 and 6 times of the working pressure according to the calculation results. This indicated that the PCCP used in this study had sufficient safety in actual operation. However, it should be noted that the tensile control strain of mortar may be overestimated by the current code.
In order to evaluate the influence of freeze–thaw action on the durability of concrete structures, this paper presented an experimental study to investigate the effects of freezing–thawing cycles and concrete strength on the bond behavior between steel bars and concrete confined with stirrups. Through freeze–thaw cycles and center pullout tests, the failure mode of pullout specimen, concrete strength, mass loss, dynamic elastic modulus, and bond–slip curves were analyzed. At last, the bond–slip constitutive model was proposed for specimens with stirrup confinement under freeze–thaw action. Main test results indicate that the failure mode and shape of bond–slip curves are affected by stirrups. The bond strength hasa certain increase after 100 freeze–thaw cycles owing to the constraining force from stirrups, whereas the splitting tensile strength significantly declines. After 100 freeze–thaw cycles, the splitting tensile strength of C20 and C40 decreased by 40.8% and 46.5%, respectively. The formula was provided to calculate the bond strength of constrained concrete after freeze–thaw cycles, and the damage coefficient and other related parameters in the formula were suggested. The predicted bond–slip curves are close to the experimental results, which could provide reference for the related research of bond performance after freeze–thaw action.
Ignoring the effect of a concrete core on bearing performance, the current design of prestressed concrete cylinder pipes (PCCPs) under internal water pressure only focuses on the fracture of prestressed steel wire, while the complexity of the AWWA C304 design method leads to a strong dependence on software that cannot be sufficiently mastered by the designers. In view of these issues, a simplified limit-state design process was induced to eliminate a large number of iterative operations and was verified by a three-dimensional finite element model (FEM) with a prototype test of PCCPs under internal water pressure. Meanwhile, the bearing performance of PCCPs was investigated using the parametric simulations of the FEM. The results showed that the cross-sectional area of the prestressed steel wire is higher by about 10% than that designed using the AWWA C304 method. The FEM provides a complete evolution process of the mechanical response of the structural constituents and simulates the strain mutation phenomenon of the prototype test well. The internal water pressure of the PCCPs designed using the simplified limit-state design process has enough safety to reach 4.7 times the working pressure at serviceability and 5.5 times the pressure at the ultimate limit state. A burst in the PCCPs took place under an internal pressure greater than 6.75 times the working pressure. The result of the FEM shows that an increase in the tensile strength of the concrete core is of great significance for improving the bearing performance of the PCCPs.