The paper presents the study of the influence of mechanical damage on the safe operation of gas transmission pipelines. The main types of pipeline damage with the actual parameters and their influence on the operational parameters are analysed. The damaged fractures of the section of the pipeline Kaunas (Lithuania)–Kaliningrad (Russia) were investigated in the laboratory. The main operational characteristics and the structure of the pipeline’s metal after the period of long-term operation were determined using various research and experimental methods. The influence of the pipeline’s damage was modelled by using the Finite Element Method and the ANSYS code. The predictions of the failure pressure were made, taking into consideration the actual properties of the pipeline’s metal. Techniques including the hardness and microhardness measurement, chemical analysis, the impact strength test, and metallography analysis with an optical microscope, were used in the experimental study.
In the present study, pulsed laser post-processing was applied to improve the properties of the thermally sprayed NiCrCoFeCBSi/40 wt.% WC coatings. The powder mix was deposited onto a mild steel substrate by flame spray method and then the as-sprayed coatings were processed by Nd:YAG laser. The peak power density applied was between 4.00 × 106 and 5.71 × 106 W/cm2, and the laser operating speed ranged between 100 and 400 mm/min, providing processing in a melting mode. Scanning electron microscopy, energy dispersive spectroscopy, Knop hardness measurements, and “ball-on-disc” dry friction tests were applied to study the effect of the processing parameters on the geometry of laser pass and microstructure, hardness, and tribology of the processed layers. The results obtained revealed that pulsed laser processing provides a monolithic remelted coating layer with the microstructure of ultrafine, W-rich dendrites in Ni-based matrix, where size and distribution of W-rich dendrites periodically vary across remelted layer depth. The composition of W-rich dendrites can be attributed to a carbide of type (W, Cr, Ni, Fe)C. The cracks sensitivity of coatings was visibly reduced with the reduction of power density applied. The hardness of coatings was between ~1070 and ~1140 HK0.2 and correlated with microstructure size, being dependent on the processing parameters. The friction coefficient and wear rate of coatings during dry sliding were reduced by up to ~30% and up to ~2.4 times, respectively, after laser processing.
1 September 2019 in Surface and Coatings Technology
Foodborne pathogens are frequently associated with risks and outbreaks of many diseases; therefore, food safety and processing remain a priority to control and minimize these risks. In this work, nisin-loaded magnetic nanoparticles were used and activated by alternating 10 and 125 mT (peak to peak) magnetic fields (AMFs) for biocontrol of bacteria Listeria innocua, a suitable model to study the inactivation of common foodborne pathogen L. monocytogenes. It was shown that L. innocua features high resistance to nisin-based bioactive nanoparticles, however, application of AMFs (15 and 30 min exposure) significantly potentiates the treatment resulting in considerable log reduction of viable cells. The morphological changes and the resulting cellular damage, which was induced by the synergistic treatment, was confirmed using scanning electron microscopy. The thermal effects were also estimated in the study. The results are useful for the development of new methods for treatment of the drug-resistant foodborne pathogens to minimize the risks of invasive infections. The proposed methodology is a contactless alternative to the currently established pulsed-electric field-based treatment in food processing.
1 January 2020 in Advances in Materials Science and Engineering
This paper presents the results of computer simulations and experimental studies, aiming to increase the mechanical strength of sheet metal parts manufactured from high‐quality structural carbon steel by means of local laser processing. The effects of laser processing on the strength of steel sheet plates and their ability to resist bend load after laser treatment were studied. The results of bending experiments and computer simulations of elastoplastic deformation establish that local laser processing with surface melting can be used to increase the mechanical strength of structural elements made from thin sheet steel C22E and to decrease its deflection under similar workload, as an alternative to the application of complex geometric shapes, additional strengthening elements, or heat treatment.
9 May 2019 in Materialwissenschaft und Werkstofftechnik